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R Healthcare Technical Information Manual - Dash Page 18 March 2007 Revision B

WHEELCHAIR ASSEMBLY TORQUES AND TOOLS

AREA OF WHEELCHAIR

TTYPE OF WHEELCHAIR

FT
LBS

ADDITIONAL ASSY
INFO

TOOLING REQUIRED

LUBRICATED MOVING PART
ASSEMBLY

GENERAL FOLDING FEATURES

BACK OFF HALF TURN

VARIOUS SPANNERS TO SUIT

TYPICAL FIXED PART ASSEMBLY

GENERAL FRAME FITTINGS

NONE

VARIOUS SPANNERS TO SUIT

UPHOLSTERY AND ARMREST
SCREWS

GENERAL

NONE

No 3 POZIDRIVE

UPHOLSTERY AND ARMREST
SCREWS

GENERAL FROM JULY 2002

NONE

3mm A/F ALLEN KEY

WHEEL MOUNTING BLOCK TO
FRAME

ACCESS, DASH LITE

NONE

4mm A/F ALLEN KEY

HANDRIM ATTACHMENT

GENERAL OCCUPANT PROPELLED

SHAKEPROOF WASHER

8mm A/F HEX SPANNER or POZI
DRIVE

FOOTREST CLAMP TO STEM

GENERAL

NONE

10mm A/F HEX SPANNER

BRAKE CLAMP TO FRAME

ACCESS

NONE

10mm A/F HEX SPANNER

BRAKE CLAMP TO FRAME

DASH LITE

NONE

10mm A/F HEX SPANNER

BACKREST HINGE MOUNTING

DASH LIFE, DASH LITE

NONE

10mm A/F HEX SPANNER OR No
3 POZIDRIVE

FRAME STRUTS

DASH LIFE

NONE

4mm A/F ALLEN KEY

FRAME STRUTS

GENERAL

NONE

13mm A/F HEX APANNER

ADAPTOR TO MOUNTING BLOCK

ACCESS QUICK RELEASE ALL MODELS

SAFETY WASHER

22mm A/F HEX SOCKET

WHEEL TO MOUNTING BLOCK

127Kg, 140Kg, 160Kg MAXIMUM LOAD
ACCESS FIXED WHEEL

SAFETY WASHER

19mm A/F HEX SPANNER

CASTOR WHEEL CENTRE BOLT

GENERAL

NONE

13mm A/F RING SPANNER x2

CASTOR HOUSING TO FRAME

DASH LIFE, DASH LITE, STOWAWAY

LOCTITE 245

4mm A/F ALLEN KEY

CASTOR HEAD PIVOT

DASH LIFE, DASH LITE, STOWAWAY

SET TO SUIT ROTATION

19mm A/F HEX SOCKET

CASTORS TO FRAME

MANUALLY PROPELLED BASIC FIXED

LOCTITE 270

24mm A/F HEX SOCKET

Содержание Dash Lite 2 AP

Страница 1: ...Manual Dash November 2013 Revision B 1 TECHNICAL INFORMATION MANUAL Incorporating technical service spares and accessory information Dash Series Wheelchairs DASH LITE 2 AP Attendant Propelled DASH LI...

Страница 2: ...ces I N D E X Page No Content Item No 1 Dash series manual wheelchair general descriptions 2 Index and references 4 Foreword 5 Warranty policy 6 Technical data sheet Dash 1 0 7 Packing and handling 2...

Страница 3: ...17 Service intervals 17 Moving parts and mechanisms 17 Cleaning materials 17 Tools and equipment 18 Torques and tools 19 Wheelchair modularity 21 Wheels and tyres 7 0 22 Brakes 8 0 23 Castors and cast...

Страница 4: ...pplied our unique workplace experience with disabled people and combined this with our technical expertise and feedback from users carers and rehabilitation professionals to produce the R Healthcare W...

Страница 5: ...and any subsequent losses or claims shall be the liability of the organisation undertaking such repairs or modifications R Healthcare will not be liable for consumable items at any stage during the w...

Страница 6: ...R Healthcare Technical Information Manual Dash November 2013 Revision B 6 1 0 Data Sheet 12 9KG 13 0KG 13 0KG...

Страница 7: ...ation supplied is kept in a safe place for your future reference with the Service Record available for the Approved Distributor to endorse at the recommended service interval Other cautionary informat...

Страница 8: ...s nature will affect the stability of the manual wheelchair also during movement indoors there will be more restrictive limitation on turning or movement owing to the positioning of adaptations Attend...

Страница 9: ...rm to be retained at distribution point for service reference A review of this information is recommended at least every two years Client Name Address Batch Code Wheelchair Serial Number Issue Date Re...

Страница 10: ...ION CHECK REVIEW REVIEW AND REPLACE WHEELCHAIR IF REQUIRED 7 to 8 CASTORS WHEELS BRAKES FUNCTION CHECK REVIEW CASTORS WHEELS BRAKES UPHOLSTERY FUNCTION CHECK REVIEW CASTORS WHEELS BRAKES FUNCTION CHEC...

Страница 11: ...ntial risk to users Below is a general guide to assist Healthcare professionals inspect wheelchairs with a view to Potential fault finding it is best practice to change any damaged or suspect componen...

Страница 12: ...ill indicate that the arm pad screws need further tightening Check that the Arm locks are in the engaged position grasp each arm in turn at the front on the bend in the tube and pull upwards to check...

Страница 13: ...handle lift the R H rear wheel off the ground gently spin the wheel backwards and visually check that a The wheel rim is running true in both planes b The tyre is running true in both planes c On S P...

Страница 14: ...ccurate planning of the economic service life Recycle or Replace When deciding whether to recycle or replace with new consideration should be given to the usage history of the chair In the event of hi...

Страница 15: ...nction of the substrate steel structure Surface blasting the old paintwork off is an acceptable alternative but we recommend that this operation is only carried out once in the lifetime of the wheelch...

Страница 16: ...Healthcare have reduced direct chair labelling to a minimum for practical reasons but as a result of our experiences of actual incidents in the field we believe that some important permanent caution...

Страница 17: ...ervice interval the wheelchair may be examined and the user given the benefit of direct expert advice and training which could improve long term reliability and safety Many standard service routines a...

Страница 18: ...ST CLAMP TO STEM GENERAL 10 7 NONE 10mm A F HEX SPANNER BRAKE CLAMP TO FRAME ACCESS 10 7 NONE 10mm A F HEX SPANNER BRAKE CLAMP TO FRAME DASH LITE 7 5 NONE 10mm A F HEX SPANNER BACKREST HINGE MOUNTING...

Страница 19: ...nd environment of use and should be assessed according to a standard maintenance procedure and critical component replacement schedule similar to that included in this manual The Dash construction inc...

Страница 20: ...loped After this initial time of use it should be possible to review and give objective advice about possible settings or adaptations which will help the user to improve independence or highlight pote...

Страница 21: ...nt propelled wheelchairs particularly with heavyweight occupants or where ride performance is a priority we recommend rubber pneumatic tyres If there is a preference for reduced tyre maintenance we re...

Страница 22: ...wheel replacement and corrective action with regard to the area of application Dash frames accommodate either occupant or attendant propelled wheel position options The rear wheel mounting is an inje...

Страница 23: ...excessive and function is affected Frequent misuse or excessive wear and damage should be noted The brake or tyre specification should be reviewed in the light of such service experience 9 0 CASTORS T...

Страница 24: ...should be fully tightened The castor fork has three hole positions for different types of wheel and angle settings The standard wheel position for the 190mm castor is in the centre hole Alternative po...

Страница 25: ...he occupant s foot at the required support position The footplate can be swivelled from the support position upwards against the stem and bracket to allow compact folding and occupant Dash When obtain...

Страница 26: ...kerb The use of anti tip stabilisers is an important safety feature and permanent removal should not be taken lightly but it should nevertheless be an objective for a fully competent and independent...

Страница 27: ...n occupant over 110Kg is recommended Spare replacement push handles are supplied complete with injection moulded hinge unit assembly and fixings The push handle grips on Dash are manufactured from PU...

Страница 28: ...as spares in chair sets Replacement armrests and armrest component parts are available as spares 13 0 UPHOLSTERY The upholstery seat on Dash is either padded on self propelled and unpadded on occupan...

Страница 29: ...the canvas and leave residue If desired cleanliness is not achieved R Healthcare advises the canvas is replaced To remove sever stains and potential contamination from such things as bodily fluids R...

Страница 30: ...Serial Number Service Issue Date TYPE MODEL OTHER FEATURES RECOMMENDED SERVICE INTERVAL MONTHS SIGNED To ensure that your wheelchair remains in first class working order please ensure that the followi...

Страница 31: ...nical Information Manual Dash Page 31 March 2007 Revision B DETAILS OF SPARES AND ACCESSORIES ARE AVAILABLE FROM CUSTOMER SERVICE DEPARTMENT INFORMATION IS ALSO AVAILABLE FROM THE SPARES AND DASHORY M...

Страница 32: ...s gradually around the rim 3 Do this for both walls If the inner tube is also to be replaced remove it after the first wall is removed from the wheel rim see instructions supplied with Inner Tube 4 En...

Страница 33: ...gain extreme care must be taken when cutting away the tyre 10 Clamp the Round Bar in the bench vice 11 Warm the tyre by sitting it in a bath of water at 50 degrees centigrade care should be taken when...

Страница 34: ...dually around the rim 19 Remove the existing inner tube be removing the securing nut from the valve which secures the rim onto the outside of the wheel rim 20 Insert the new Inner Tube by placing the...

Страница 35: ...ress in the button at the centre of the wheel spindle which will allow the spindle to pass through the receiver 5 Release the button which will release the 2 bearings inside the wheelchair locking the...

Страница 36: ...e replaced if assembled in pairs R Healthcare recommends replace both assemblies for continuity of wheelchair in use Method 24 Using the No 3 Pozidrive Screwdriver remove the screws that lock the hand...

Страница 37: ...eplace both seat back canvas and hand grips for continuity of wheelchair in use Method 1 Remove the existing seat canvas by turning anti clockwise the 8 securing canvas screws 2 Retain the Canvas Bar...

Страница 38: ...d grips for continuity of wheelchair in use Method 12 Remove the existing seat canvas by turning anti clockwise the securing canvas screws 13 Remove the securing bolt that allows the push handle to pi...

Страница 39: ...Select height of extended back rest canvas 6 9 or 12 inch to suit assessment needs Width of canvas will vary dependent upon the width of the wheelchair 11 Back rest canvas screws Remove 4 off back res...

Страница 40: ...ir ensuring there is no loose clothing that could interfere with the occupants own comfort or the wheelchairs general use 2 Holding the end of each lap strap bring to the front of the chair explaining...

Страница 41: ...e when using the knife to remove the existing hand grip 22 Clean surface where grip is intended to fit using white spirit type cleaner 23 Ensure the hand grip areas are dry and clean 24 Prepare grip f...

Страница 42: ...assembly Pick up 2 x M6 concentric bolts onto the bolts 2 x U bent washers one on each bolt Ensure head of bolt fits inside U section of washer Assemble these bolt sub assemblies though the castor ass...

Страница 43: ...r continuity of wheelchair in use 35 Remove the existing armpad from the wheelchair using the necessary tool turning anticlockwise 36 Position the Armpad on the armrest frame ensuring that the armrest...

Страница 44: ...adhesive from wheelchair tipping lever Use extreme care when using the knife to remove the existing hand grip 32 Clean surface where tipping lever is intended to fit using white spirit 33 Prepare gri...

Страница 45: ...est tube Discard 4 Disengage the push handle from the chair frame and feed the push handle grip through the back canvas this is tight but there is no need to cut the canvas 5 Fit to Chair 6 Fit the ne...

Страница 46: ...air in use Removal method Remove locking pin Carefully pull away from the back of the wheelchair until free from the bottom tube the stabilisers should now be discarded Fitting method Fit new stabilis...

Страница 47: ...ols to loosen fastening point between stem and parent assembly Remove fastening Remove footplate and stem assembly from parent swinger and discard Fitting method Offer replacement handed footplate and...

Страница 48: ...use Removal method Depress thump trigger located on under side of mounting plate in order to release lock Lift and remove from frame and discard Fitting method Offer replacement handed swinger bracke...

Страница 49: ...ithin the adjustment range Operation of this requires a degree of finger strength and it is recommended that this is carried out by a carer or trained attendant Users and carer s are reminded that whe...

Страница 50: ...g into front tube and rotate as far as possible so that the stump support is in line with the side frame Release the thumb trigger so that the stump support locks in position Checking method Twist Stu...

Страница 51: ...inuity of wheelchair in use Method 39 Remove existing armrest assembly Turn armrest locking lever front and back to unlocked position Remove armrest from front and back mouldings Armrest replacement U...

Страница 52: ...en arm pad screws from armrest and remove 3 Take universal tray bracket 11 and attach to underside of armrest on the outside securing with screw 14 and washer 15 through slotted hole in plate 13 throu...

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