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BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx

Troubleshooting

Repair and maintenance work may only be carried out by competent, trained and instructed personnel.

Repair work on mechanical and hydraulic components may only be carried out by
authorised and trained personnel.

Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to
remedy the malfunction, contact our customer service department (phone: 0049 7576 / 962 978 - 0).

Before you call us, please follow these steps:

•

Make a note of the information on the nameplate of your Ergoplan (see



Figure 5).

•

Keep these operating instructions and any supplementary documents at hand.

The more precisely you describe the fault to us, the better we can then remedy the situation.

Possible Faults

Fault

Possible Cause

Remedy

Platform does not lower

completely to the bottom

An object that is too high is lying

on the shelf under the table

→

Lift the platform a little

and remove the object

Platform cannot

be lifted up

Lift table is overloaded

→

Reduce load

Hydraulic cylinder, foot pump

or mechanics defective

→

Contact customer service

Rear or front clamp of the

work bench is difficult to

move or jammed

Spindle is dirty or resinous

→

Clean and oil the spindle

→

If necessary, dismantle the

mechanical parts of the vice
and thoroughly clean and oil

Guide or spindle is mechanically dis-

torted (e.g. workpieces were repeatedly

clamped incorrectly or on one side)

→

Contact customer service

Work bench top is

scratched or has

has drill holes

No or no sufficiently high support was

used during drilling and/or chiselling

work or similar activities. No base or a

base of insufficient height was used.

→

Filling and grinding of the

damaged areas

→

In case of severe damage

arrange revision (contact
customer service)

Ergoplan cannot be moved

or can only be moved with

great difficulty when the

undercarriage is folded out

The platform was not set to

the correct height before

folding out the undercarriage

→

Set the correct height of

approx. 161 mm (



11.2.1.1)

Содержание 211.100.00

Страница 1: ... 72505 Krauchenwies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Foot hydraulic height adjustable Work and Assembly Benches Ergoplan EP1 EP2 and EP3 FH Valid for types Ergoplan EP1 EP2 and EP3 FH ...

Страница 2: ...ifications of Ergoplan 9 4 6 Load Distribution and Influence on the Nominal Load 9 4 7 Hazardous Areas 10 4 8 Residual Risks 11 4 9 Observe the Environmental Protection Regulations 11 4 10 Organisational Measures 12 4 11 Personnel Selection and Qualification Basic Duties 12 5 Ergoplan Versions 13 5 1 Ergoplan EP1 FH with Work Bench Top 13 5 2 Ergoplan EP2 FH with Work Bench Top 13 5 3 Ergoplan EP3...

Страница 3: ...ssories 26 EU Declaration of Conformity 27 List of Figures Figure 1 Permissible load with load distribution 9 Figure 2 Ergoplan EP1 FH Mobile version with undercarriage 13 Figure 3 Ergoplan EP2 FH Stationary version without undercarriage 13 Figure 4 Ergoplan EP3 FH Version without work bench top 13 Figure 5 Nameplate 14 Figure 6 Transport to the installation site 15 Figure 7 Components and control...

Страница 4: ...h in the sense of these instructions means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating manual and the legally binding accident prevention provisions applicable in the country and place of use the recognized technical regulations for safe and proper work must al...

Страница 5: ...th Reference to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and fingers Reference to a possible crushing hazard Non observance increases the risk of injury to feet and toes Possible dangerous crushing hazard in the area of stationary objects Risk of perso...

Страница 6: ...ring assembly and mainte nance where precise height adjustment for ergonomic working as well as high flexibility and mobility are of particular importance Ergoplan must not be used for work that does not correspond to its intended use see section 4 2 3 3 Target Group and Previous Experience This operating manual is intended for the operating and maintenance personnel of the work and assembly bench...

Страница 7: ...ary Repair and maintenance work on electric hydraulic and pneumatic components e g electric drives hy draulic cylinders vacuum pumps etc may only be performed by authorized and trained personnel Maintenance must be carried out and documented in accordance with the maintenance instructions For repairs only original spare parts from the manufacturer may be used Only instructed trained or qualified p...

Страница 8: ...ering and moving loads The work and assembly bench may only be used on horizontal floors for lifting loads The work and assembly bench may only be moved when the load is lowered The work and assembly bench must be positioned freely in the room when lifting and lowering This means that no shearing or crushing edges may be caused by the movement of the work and assembly bench The maximum load see 5 ...

Страница 9: ...accessories from the manufacturer see 16 may be used Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes any warranty liability and other claims for damages by the operator against the manufacturer 4 6 Load Distribution and Influence on the Nominal Load The nominal maximum permissible lo...

Страница 10: ...table top during operation and do not move your body into this area Version EP1 only At the receptacle A for the under carriage lever see Figure 16 or at the inserted lever Danger of snap ping or kickback Bruises and bro ken bones all over the body Always use the lever care fully hold it firmly and do not let it snap away Hydraulic system On hydraulic cylinders and all oil bearing parts seals and ...

Страница 11: ...ansport or installation by means of a forklift truck is prohibited Increased risk of injury or even death It is forbidden to enter the forklift platform during transport or installation Unauthorised persons are not allowed to enter the Ergoplan installation area responsibility of the operator Be aware of possible tripping and slipping hazards on the floor Prevent possible hazards by keep ing the f...

Страница 12: ...se personal protective equipment as necessary or required by regulations Do not make any modifications additional attachments or conversions to the Ergoplan without the manu facturer s approval This will compromise safety and invalidate the manufacturer s warranty and any lia bility claim Spare parts must meet the technical requirements specified by the manufacturer The exclusive use of original s...

Страница 13: ...ersion without undercarriage The design and construction of the Ergoplan EP2 FH is identical to the EP1 FH but it is only de signed for stationary use via the four feet Thus this model is ide ally suited for use at a final loca tion Should the location nevertheless have to be changed it can be moved to the new position by means of a lift truck or forklift truck 5 3 Ergoplan EP3 FH without Work Ben...

Страница 14: ...320 mm 160 x 320 mm Rear jaw hole grid 150 mm 150 mm Swivel castors carriage 4 pieces optional 4 pieces Stand feet 4 pieces 4 pieces 4 pieces Foot adjustment height 15 mm height 15 mm height 15 mm Load lifting capacity max 400 kg max 400 kg max 500 kg2 Net weight approx 240 kg approx 210 kg approx 130 kg Hydraulic power units 1 x left side 1 x left side 1 x left side 6 1 Manufacturer and Nameplate...

Страница 15: ... freight pallet on the longi tudinal side of the Ergoplan and lift carefully Carefully lift the Ergoplan from the truck The net weight of the Ergoplan is approx 240 kg EP1 FH approx 210 kg EP2 FH and approx 135 kg EP3 FH each without accessories Check delivery condition Check for completeness and transport damage In case of transport damage or missing parts document these immediately on the consig...

Страница 16: ...sport vehicle on a transport pallet for possible onward transport For this purpose at least two lashing straps with the appropriate load bearing capacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashing in the transport vehicle The loading area of the transport vehicle must always be clean and dry The lashing straps used mus...

Страница 17: ...rkpiece clamping 4 Receptacle 3 for carriage lever 3 11 Rear jaw4 for workpiece clamping 5 Lifting column with hydraulic cylinder 12 4 x Stand foot 15 mm height adjustable 6 Shelf e g for base cabinet 13 Bench dog option see section 11 2 1 1 7 Synchronous shaft Available options and other accessories see chapter 16 3 Only included as standard for Ergoplan EP1 model and available as an option for E...

Страница 18: ... work clothing 10 1 Loading and Unloading the Platform When loading or unloading the work platform the load distribution according to section 4 6 Load Distri bution and Influence on the Nominal Load must be observed and complied with A load placed on the Ergoplan must be secured with suitable measures against slipping tipping over rolling away and falling down This is particularly necessary for lo...

Страница 19: ...instructions must be followed see also section 11 1 Fire hazard Do not carry out any work with naked flames e g welding on the wooden plate 11 1 Chiselling and Drilling Work on the Work Bench To protect the surface from scratches and damage generally use a sufficiently high base e g wooden board for chiselling work or when drilling on the work bench top If damage scratches or drill holes neverthel...

Страница 20: ...possible Sawing work should always be carried out on the rear jaw When shooting end grain edges also rear jaw should be used with the workpiece clamped as deeply as possible This prevents the workpiece from bouncing during machining 11 2 1 1 Protecting the Front and Rear Jaw Only clamp workpieces made of wood or plastic in the front and rear jaws Do not clamp workpieces made of metal in the jaws U...

Страница 21: ...ery thin workpieces such as plates and strips can be securely clamped and fixed in place 11 2 2 2 Recommendations for Handling Bench Dogs Whenever a clamp proves unsuitable for material processing the bench dog is an ideal alternative For sensitive workpieces or workpieces already cut to size protect the workpiece surface with additionally clamped waste spacers see example in Figure 13 Never hit t...

Страница 22: ...o the table 2 Position the lever to the far right and insert it into the receptacle A up to the stop 3 Turn the hand lever firmly to the left until it stops while holding the table a little 4 The hand lever must hold itself in position at approx 45 and the undercarriage folds out 5 Remove the lever and move the Ergoplan to the new location Move the last 30 cm in front of the stand transversely to ...

Страница 23: ...er the table Lift the platform a little and remove the object Platform cannot be lifted up Lift table is overloaded Reduce load Hydraulic cylinder foot pump or mechanics defective Contact customer service Rear or front clamp of the work bench is difficult to move or jammed Spindle is dirty or resinous Clean and oil the spindle If necessary dismantle the mechanical parts of the vice and thoroughly ...

Страница 24: ...nce and repair work is carried out chapter 4 Safety must be read carefully and observed 13 1 Maintenance Intervals Interval Action Daily Check all components for damage and have them replaced by competent personnel if neces sary If you have any questions please contact our support phone 0049 7576 962 978 0 Monthly Lubricate the castors and bearings a little Annual a Make and document annual inspec...

Страница 25: ...otection laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical components such as cables switches connectors transformers etc must be re moved and if possible recycled or otherwise disposed of in a...

Страница 26: ...th flat milled clamping surface secure hold due to spring loaded balls Bench dog Ø 30 mm Length 200 mm Weight approx 1 7 kg 211 205 30 VERTICAL CLAMP WITH BOLT Suitable for Ergoplan EP1 and EP2 with grid bolts for insertion into the grid holes Bolt Ø 30 mm Profile 30 x 8 5 mm Projection 120 mm Vertical clamping height 200 mm Weight approx 1 kg 211 203 00 ANTI SLIP PAD 1200 MM Suitable for Ergoplan...

Страница 27: ... FH EP3 FH Type designation Lifting Table Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The following harmonised standards and instructions have been applied in manufacturing the machine EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 1570...

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