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Components shown in above image

Item Description

Item Description

1

Compressor with after cooler

6

D filter

2

G filter (or P filter in configuration A)

7

Refrigerant dryer

3

C filter

8

Desiccant dryer

4

V filter (for critical applications)

9

Compressor with integrated dryer

5

S filter

10

VT filter

Compressed air may come into direct or indirect contact with food. When this happens, for
example during production or processing, this requires a much higher level of contaminant
control. Particular attention needs to be given to contaminants added during the compression and
the distribution process, such as bread packaging, fluidized bed in the transfer of flour from a
tanker etc.

Recommendations:

• No contact: Air purity class ISO 8573-1:2010 [1:4:1]
• Contact: Air purity class ISO 8573-1:2010 [1:2:1]

The filters comply with the bacteriological filtration grade and the British Compressed Air Society
(BCAS) Food Grade Compressed Air Code of Practice.

3.4

ISO 12500

ISO 12500

ISO 12500 has been introduced specifically to test purification equipment for compressed air and
complements ISO 8573.

ISO 12500 currently consists of:

• Part 1: Oil aerosol filters
• Part 2: Oil vapor filters
• Part 3: Particulate filters
• Part 4: Water removal

ISO 12500-1:2007 - Testing of Coalescing filters

ISO 12500-1:2007 provides a set of standardized conditions with which coalescing filters should
be tested in order to show their filtration performance in accordance with ISO 8573-1:2010. The
testing will provide the user with an oil aerosol carry-over figure in mg/m

3

 and saturated (or wet)

pressure drop in mbar. This is the filter performance at the reference conditions and can be used
for benchmarking purposes.

ISO 12500-3:2009 - Testing of Dust removal filters

ISO 12500-3:2009 provides a guide for choosing an appropriate method of determining the solid
particulate removal efficiency rating by particle size. Measurement methods are recommended
based on the size range of the particulates that the filter being tested has been designed to
remove. The test is performed as a type-test on filters as being representative of a range.

Instruction book

18

2920 7195 00

Содержание QAF 6-1500

Страница 1: ...Quincy Compressed air filters QAF QCF QMF QPF QWS 6 1500 Instruction book...

Страница 2: ......

Страница 3: ...t thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE labelled machines It meets the re...

Страница 4: ...Description 7 2 1 GENERAL DESCRIPTION 7 2 2 OPTIONS 11 3 Installation 14 3 1 GENERAL REMARKS 14 3 2 SPECIFIC REMARKS 15 3 3 ISO 8573 1 16 3 4 ISO 12500 18 4 Maintenance 19 4 1 MAINTENANCE 19 4 2 FILTE...

Страница 5: ...5 6 DIMENSIONS AND WEIGHT 25 Instruction book 2920 7195 00 3...

Страница 6: ...by fuses in all phases A lockable power isolating switch must be installed near the equipment 5 For machines controlled by a central control system a sign stating This machine may start without warni...

Страница 7: ...o consult following safety precautions Safety precautions during installation and Safety precautions during maintenance or repair These precautions apply to electrical devices For precautions applying...

Страница 8: ...precautions applying to the connected equipment consult the relevant instruction book Some precautions are general and cover several machine types and equipment hence some statements may not apply to...

Страница 9: ...filter size they are standard equipped with either a differential pressure indicator or a differential pressure gauge Grade Description Maximum air inlet pressure Air flow Differential pressure Drain...

Страница 10: ...Size 1 2 Not available Size 3 5 Standard Size 6 18 Not available Size 1 2 Not available Size 3 5 Optional Size 6 18 Standard Automatic drain C High efficien cy coalesc ing filters removi ng solid par...

Страница 11: ...available Size 3 5 Standard Size 6 18 Not available Size 1 2 Not available Size 3 5 Optional Size 6 18 Standard Manual drain D High efficien cy particul ate filters for dust protecti on Count efficien...

Страница 12: ...outside Manual drain WS Conden sed liquid water remova l filter 16 bar From outside to inside Automatic drain or level controlled drain The V filter does not remove methane carbon monoxide carbon diox...

Страница 13: ...d level in the bowl 1 Automatic float drain The manual drain can be used to manually discharge dust or liquid from the filter bowl 1 Manual drain valve 2 2 Options Filter connection kit This kit allow...

Страница 14: ...it For wall mounting a special set is available as option Fit the mounting brackets with bolts washers and nuts to a solid frame within easy reach leaving sufficient space for maintenance and service...

Страница 15: ...and condensate is collected again This way the loss of air is reduced to a minimum If the microcontroller registers a malfunction the automatic drain valve will automatically change to alarm mode Thi...

Страница 16: ...lters must be mounted vertically If the unit is integrated in a multiple line system provide isolating valves and if required a bypass The automatic drain has a special connection allowing easy instal...

Страница 17: ...s it is recommended to install a grade G for oil or a grade S for dust or a grade C for oil or a grade D for dust filter downstream the P filter to improve the air quality G filter No specific remarks...

Страница 18: ...ng air ISO class Dust Water Oil Maximum number of particles per m3 as function of particle size d Pressure dew point Total oil concentration aerosol liquid and vapour mg m3 0 1 d 0 5 m 0 5 d 1 0 m 1 0...

Страница 19: ...tion air quality to ISO 8573 1 class 1 2 D High quality air with extremely low dew point air quality to ISO 8573 1 class 2 2 1 E High quality air with extremely low dew point air quality to ISO 8573 1...

Страница 20: ...ISO 12500 has been introduced specifically to test purification equipment for compressed air and complements ISO 8573 ISO 12500 currently consists of Part 1 Oil aerosol filters Part 2 Oil vapor filter...

Страница 21: ...m temperature the filter s lifetime will be reduced considerably 4 2 Filter element change The hand tool icon on the figure indicates the items provided in a dedicated filter kit 1 Before filter eleme...

Страница 22: ...new filter element within the filter head 10 Screw the bowl completely on the head A small amount of acid free vaseline may be applied to screw threads and O rings to facilitate the assembly 4 3 Servi...

Страница 23: ...g hours or after 12 months whichever comes first V filters For V filters the change interval of the adsorption element is approximately 1000 operating hours or every 6 months whichever comes first Its...

Страница 24: ...scing filters and WS 80 C 176 F Maximum compressed air inlet temperature particulate filters 120 C 248 F Minimum ambient temperature 20 C 4 F Maximum ambient temperature for V filters 50 C 122 F Maxim...

Страница 25: ...er water separator G C S filter and D filter S D Initial pressure drop over filter mbar 55 85 Count efficiency MPPS MPPS 0 1 m 99 92 MPPS 0 06 m 99 98 1 m 99 998 99 999 0 01 m 99 93 99 995 Remark ISO...

Страница 26: ...4 85 2400 8 49 4 178 105 2964 9 58 9 212 125 3534 10 82 5 297 175 4950 11 132 2 476 280 7932 12 151 4 545 321 9084 13 212 5 765 450 12750 14 330 3 1189 700 19818 15 401 1 1444 850 24066 16 424 7 1529...

Страница 27: ...290 correction factor 0 76 0 84 0 92 1 1 07 1 19 1 31 1 41 1 51 1 6 5 6 Dimensions and weight For P G C S D and V filters Size Filter dimension A mm Filter dimension B mm Filter dimension C mm Manual...

Страница 28: ...76 4 2 76 0 94 9 09 1 26 1 10 2 76 5 2 76 0 94 9 09 1 26 1 10 2 76 6 5 00 1 26 11 22 1 65 1 18 3 15 7 5 00 1 26 11 22 1 65 1 18 3 15 8 5 00 1 26 11 22 1 65 1 18 3 15 9 5 00 1 26 14 60 1 65 1 18 3 15...

Страница 29: ...00 240 220 Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 1 0 03 0 55 10 24 2 56 2 56 2 0 03 0 55 10 24 2 56 2 56 3 0 08 1 32 15 35 3 35 3 35 4 0 08...

Страница 30: ...0 413 30 100 13 220 70 413 30 100 Size Filter dimension A in Filter dimension B in Filter dimension C in Automatic Drain length D in Service distance E in 1 1 97 0 67 6 18 1 10 2 36 2 1 97 0 67 6 18 1...

Страница 31: ...85 185 12 4 5 8 730 235 220 13 4 5 8 730 235 220 Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 1 0 03 0 55 10 24 2 56 2 56 2 0 03 0 55 10 24 2 56 2...

Страница 32: ...Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 13 1 19 17 64 28 74 9 25 8 66 Instruction book 30 2920 7195 00...

Страница 33: ......

Страница 34: ...Performance You Demand Reliability You Trust www quincycompressor com...

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