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1-2 LEFT AILERON & RUDDER SERVO SUBASSEMBLY

No. Bag#

Description

Qty

Step 1-1 L. Upper Frame Subassembly

2***** Servo

HB*

M2.5x14 Cap Head Bolt

4 HB

M2.5

Locknut

5 HB

Fixing

Plate

Remember to apply
Loctite for the Srews

( see Locktite Warning on

page 11)

***** Part No. with ***** means that part is not included in the kit.
*HB stands for Hardware Bag

Note: Be sure to use the rubber grommets and eyelets that are provided by the servo
manufacturer. Output Shaft of Rudder Servo should be toward the boom.

Содержание Super Learner Pro

Страница 1: ...Page 1 of 85...

Страница 2: ...11 PART LIST 12 SECTION 1 UPPER FRAMES 13 SECTION 2 LOWER FRAMES 28 SECTION 3 LANDING GEAR ASSEMBLY 41 SECTION 4 DRIVING SYSTEM 44 SECTION 5 TAIL ASSEMBLY 47 SECTION 6 CONTROL SYSTEMS 55 SECTION 7 RO...

Страница 3: ...hipped 100 complete and we can assure you that once you fly your helicopter you will love it The Super Learner We believe you hold in your hands one of the best helicopters manufactured in the world t...

Страница 4: ...hone 610 282 4811 Fax 610 282 4816 Websites http www hhiheli com http www quickheli com http www giantscaleplanes com E mail hhi fast net Office Hours Mon Fri 8 30 6 00 Sat 8 30 1 30 Eastern Daylight...

Страница 5: ...icity and represents the future of helicopter technology 7 Heavy Duty Clutch System Based on the same design as our famous heavy duty clutch upgrade that fits most popular machines this clutch will gi...

Страница 6: ...n that provides services to model aircraft pilots As an AMA member you will receive a monthly magazine entitled Model Aviation as well as a liability insurance plan to cover against possible accident...

Страница 7: ...Page 7 of 85 REQUIRED TOOLS...

Страница 8: ...HARDWARE OPTIONAL ACCESSORIES GLUES AND THREAD LOCK COMPOUNDS RADIO MOUNTING ACCESSORIES Page 8 of 85...

Страница 9: ...ST SYSTEM ENGINES we recommend OS46SX but others may work GLOW PLUGS OS 8 OSMG2691 One Piece Muffer Two Piece Muffer FUEL SYSTEM OTHER HARDWARE OPTIONAL ACCESSORIES 3MM FLYBAR STIFFENERS HHI 402 30 SI...

Страница 10: ...D 72 Mhz Page 10 of 85 FINISHING CAPS Adds color and style Distributes force across larger surface area 3mm 4mm 20 pcs in a package 8 pcs in a package BLACK HHIM11100B WITHOUT BLUE HHIM11103 HHIM11108...

Страница 11: ...pter they can be the single most important component that contributes to proper function of the helicopter Due to the nature of EMS collective we suggest the use of digital servos to enhance and ensur...

Страница 12: ...as nuts and bolts can be put into containers or trays to prevent losing parts Part No with means that part is not included in the kit The colors of drawings in this manual may look different from the...

Страница 13: ...Page 13 of 85 SECTION 1 UPPER FRAMES Bag 1...

Страница 14: ...1 Frame Upper Frame from Frame Bag 2 2 1 5X10X4Flanged Bearing 2 Note The holes on the frames are designed for push fit feature Sometime you may have to sand them a little bit before pushing the beari...

Страница 15: ...olt 8 4 HB M2 5 Locknut 8 5 HB Fixing Plate 8 Remember to apply Loctite for the Srews see Locktite Warning on page 11 Part No with means that part is not included in the kit HB stands for Hardware Bag...

Страница 16: ...ty 1 Step 1 1 R Upper Frame Subassembly 1 2 Servo 2 3 HB M2 5x14 Cap Head Bolt 8 4 HB M2 5 Locknut 8 5 HB Fixing Plate 8 Part No with means that part is not included in the kit Note Be sure to use the...

Страница 17: ...TOR CONTROL ARM SUBASSEMBLY No Bag Description Qty 1 1 Inner Elevator Control Arm 1 2 1 Elevator Control Shaft 1 3 HB M3x5 Set Screw 1 4 HB M3x7 Pivot Ball Stud 1 Note Quick Super Learner 37 has short...

Страница 18: ...4 1 Pulley Gear 1 5 1 Counter Gear Bearing Block 2 Install Counter Gear to Counter Gear Shaft using M3x5 Set Screw No 3 to secure it Put Counter Gear Bearing Block Lower one in with the Flange facing...

Страница 19: ...Note Bearing Blocks shown may look differently Page 19 of 85...

Страница 20: ...ner El Ctrl Arm Subassembly step 1 4 1 3 1 Outer Elevator Control Arm 1 4 HB M3x5 Set Screw 1 5 HB M3x4 Pivot Ball Stud 5 6 HB M3x5x3 Spacer 1 7 1 Right Aileron Control Lever 1 8 HB M3x14 Cap Head Bol...

Страница 21: ...Page 21 of 85 1 7 A ANTI ROTATION GUIDE ASSEMBLY SPORT VERSION No Bag Description Qty 1 Step 1 6 Right Upper Frame Subassembly 1 2 1 Washout Anti Rot Guide 1 3 HB M3x35 Cap Head Bolt 2...

Страница 22: ...ATION GUIDE ASSEMBLY PRO VERSION No Bag Description Qty 1 Step 1 6 Right Upper Frame Subassembly 1 2 1 Washout Anti Rotation Guide Base 1 3 Frame Washout Anti Rotation Guide 1 4 HB M3x8 Cap Head Bolt...

Страница 23: ...r 4 4 Frame Bulkhead 1 5 1 Clutch Bearing Block 1 6 Step 1 5 Tail Transmission Assembly 1 7 1 Main Shaft Bearing Block 2 8 HB M3x8 Cap Head Bolt 17 Note the flange of the Upper Main Shaft Bearing Bloc...

Страница 24: ...off 1 3 HB M3x8 Cap Head Bolt 19 4 Step 1 8 Right Upper Frame Assembly 1 5 1 Boom Holder 2 6 HB M3x35 Cap Head Bolt 4 7 HB M3 Locknut 4 8 1 Left Aileron Arm Control Lever 1 9 HB M3x4 Pivot Ball Stud 3...

Страница 25: ...Attach the right side and left side together using M3x8 Cap Head Bolts and M3 Locknuts For the Boom Holder keep the locknuts loose for installing the Tail later Page 25 of 85...

Страница 26: ...Note For Quick Super Learner 37 install the 3x4 Pivot Ball Stud into the 2nd hole instead of the first hole for correct timing Page 26 of 85...

Страница 27: ...oupler 1 6 1 Start Shaft 1 Install 1 Clutch Lining into 1 Clutch Bell Note The recommended adhesives for installing the clutch lining are JB Weld or 10 Min Epoxy Prepare the clutch bell by scuffing th...

Страница 28: ...Page 28 of 85...

Страница 29: ...Page 29 of 85 SECTION 2 LOWER FRAMES Bag 2...

Страница 30: ...2 1 RADIO TRAY ASSEMBLY No Bag Description Qty 1 Frame Left Front Lower Frame 1 2 Frame Right Front Lower Frame 1 3 Frame Radio Tray 1 4 2 Long Canopy Standoff 2 5 2 M3x54 Cross Member 1 6 HB M3x8 Cap...

Страница 31: ...lines Aluminum fuel tubing that need to be constructed for the tank assembly Depending on the engine you use you may need only two 2 lines One line is the fuel pick up line and requires a length of s...

Страница 32: ...Page 32 of 85...

Страница 33: ...HROTTLE SERVO ASSEMBLY No Bag Description Qty 1 Step 2 3 Fuel Tank Installation 1 2 Servo 1 3 HB M2 5x14 Cap Head Bolt 4 4 2 Servo Fixing Plate 4 5 HB M2 5 Locknut 4 Note Frame shown in the drawing ma...

Страница 34: ...Spacer 1 2 Step 2 3 Lower Frame from step 2 3 1 9 2 12mm Outer One Piece Rear Spacer 2 3 In box Fan Shroud 1 10 HB 2 5x6 Self Taping Screw 4 4 Frame Full Fan Shroud Mounting Tab 2 11 HB M3x8 Cap Head...

Страница 35: ...Page 35 of 85...

Страница 36: ...Note Frame shown in the drawing may look differently Page 36 of 85...

Страница 37: ...ooling Fan 1 4 HB M3x6 Phillips Screw Flat Head 4 5 2 Engine Hub Lower Collet 1 6 HB M6 Nord Loc Washer 2 7 M6 Hex Nut 1 8 2 Clutch Shoe 1 9 2 Engine Mount 1 10 HB M3x12 Cap Head Bolt 4 11 2 Engine Hu...

Страница 38: ...Note Fan Hub Assy may look differently Page 38 of 85...

Страница 39: ...Page 39 of 85 Note Engine Mount may look differently from the one in the kit...

Страница 40: ...Page 40 of 85 2 5 ENGINE INSTALLATION No Bag Description Qty 1 Step 2 4 Engine Assembly 1 2 Step 2 3 Assembly up to step 2 3 1 3 HB M3x8 Cap Head Bolt 4 4 HB M3 Nord Loc Washer 8...

Страница 41: ...BLY No Bag Description Qty 1 Step 2 5 Assembly up to step 2 5 1 2 Frame Frame Angle 2 3 2 M3x54 Cross Member 2 4 HB M3x8 Cap Head Bolt 6 5 HB M3x10 Cap Head Bolt 2 6 HB M3 Locknut 2 Note Frame shown i...

Страница 42: ...Page 42 of 85 SECTION 3 LANDING GEAR ASSEMBLY Bag 3...

Страница 43: ...to the Struts Apply CA Glue into the Landing Gear End Cap then insert them into the Skids Drill four 2 5mm holes into the little rounds on the ends of the Struts then secure them with the four M2 5x6...

Страница 44: ...Page 44 of 85...

Страница 45: ...Page 45 of 85 SECTION 4 DRIVING SYSTEM Bag 4...

Страница 46: ...Page 46 of 85 4 1 MAIN GEAR ASSEMBLY No Bag Description Qty 1 4 Main Gear 1 2 4 Auto rotation Clutch 1 3 HB M3x6 Cap Head Bolt 4...

Страница 47: ...Step 3 Assembly up to step 3 1 6 HB M3 Locknut 1 3 3 Main Shaft 1 7 HB M3X5 Set Screw 4 4 3 Main Shaft Collar 1 Slide the Main Gear Assembly in install the Main Shaft down then secure with one M3x16...

Страница 48: ...SECTION 5 TAIL ASSEMBLY Bag 5 Tail Rotor shown may look differently Page 48 of 85...

Страница 49: ...5 1 TAIL PULLEY GEAR ASSEMBLY No Bag Description Qty 1 5 Tail Output Shaft 1 2 5 Tail Pulley Gear 1 3 HB M3x5 Set Screw 1 4 5 M5x7x2 Spacer 2 Page 49 of 85...

Страница 50: ...Belt in Box 1 17 HB M2 5x6 Cap Head Bolt 1 7 HB M3x6 Cap Head Bolt 6 18 HB M3x7 Flat Washer 1 8 5 Tail Case Cross Member 1 19 HB M3x25 Cap Head Bolt 1 9 HB M3x4 Pivot Ball Stud 2 20 5 Tail Idler 1 10...

Страница 51: ...mally you just need one M3x5x1 Spacer between the Tail Pitch Control Lever and Tail Pitch Lever Mount but you may need two of them in some cases if you do not have enough clearance for the lever Page...

Страница 52: ...rtical Fin 1 6 HB Shim Ball 2 14 HB M3 Locknut 4 7 HB M3x6 Cap Head Bolt 2 15 HB M3x30 Cap Head Bolt 2 8 HB M3x5 Set Screw 1 16 Step 5 2 Tail Rotor Assembly 1 Sometimes for the Vertical Fin Set you ma...

Страница 53: ...this subassembly on the output shaft then secure it with one M3x5 Set Screw Wrap electric tape around the boom couple times where you are going to install the fin mounts Note Fin set may look lightly...

Страница 54: ...OR Page 54 of 85...

Страница 55: ...ing belt Turn the Tail assembly so that the Tail Output Shaft pointing upward put the belt onto the Transmission then twist the Tail Assembly 90o to the right Make sure the belt not too tight or loose...

Страница 56: ...SECTION 6 CONTROL SYSTEMS Bag 6 Page 56 of 85...

Страница 57: ...r 4 5 HB M2X4 Phillips Screws 7 Note There are some kinds of the Swashplate One has little holes maybe 7 4 or 3 of them The others have no hole on it Both work the same If you got the one with holes j...

Страница 58: ...Page 58 of 85...

Страница 59: ...HB M3x7Pivot Ball Stud 2 3 6 Washout Link 2 7 HB M3x12 Cap Head Bolt 2 4 6 Washout Link Pin 2 8 HB M3X5X1 Spacer 4 Note There are some versions of the Washout Base Item No 1 All of them work the same...

Страница 60: ...Page 60 of 85 6 3 CONTROL SYSTEM INSTALLATION No Bag Description Qty 1 Sep 6 1 Swashplate Assembly 1 2 Step 6 2 Washout Assembly 1 3 Step 5 Assembly up to step 5 1 4 6 Swash Anti rotation Pin 1...

Страница 61: ...our M3x4 Pivot Ball Studs 2 or two M3x14 Cap Head Bolts Note Some Center Hubs are designed for one O ring each side If this is your case use one O ring each side The beveled edge of the Thrust Bearing...

Страница 62: ...hout Anti rotation Pin 2 6 7 Fly Bar Control Arm A 2 14 HB M3x7 Flat Washer 2 7 7 Fly Bar Control Arm B 2 15 Epoxy Glue JP Weld 1 8 In 3mm Standard Flybar 1 Make sure to apply Epoxy Glue JP Weld to th...

Страница 63: ...eted Rotor Head step 7 2 1 2 Step 6 3 Helicopter up to step 6 3 1 3 HB M3x20 Cap Head Bolt 1 4 HB M3 Locknut 1 Install the Head Assembly into the Main Shaft and then secure it by one M3x20 Cap Head Bo...

Страница 64: ...rod Guide 3 5 8 Rudder Pushrod Guide Insert 3 6 8 Shim Ball 1 7 HB M2x8 Phillips Screw 1 8 Servo Arm 1 9 M3 Servo Phillips Screw 1 10 8 2 3mm Long Ball End 2 11 Electric Tape 1 Note Put electric tape...

Страница 65: ...od Assembly All the Linkages should be assembled with dimensions measured center to center and coded as following No Code Rod Description Center to Center Ball Ends Used Qty 1 A 2 3x16mm Rod 42 mm Med...

Страница 66: ...y 1 A 42 mm 2 8 7 3 Helicopter up to step 7 1 2 B 44 mm 3 9 Double Servo Arm 3 3 C 86 mm 2 10 HB Shim Ball 8 4 D 92 mm 2 11 HB M2x8 Phillips Screw 8 5 E 103 mm 1 12 M3 Servo Phillips Screw 4 6 F 105 m...

Страница 67: ...Page 67 of 85...

Страница 68: ...Note the frame may look differently from the one in the kit Page 68 of 85...

Страница 69: ...t 2 Note For some kinds of engines and mufflers you may have to cut the frame angle to make room for screws to fit Although the drawings do not show the valves for hoses you need to put one somewhere...

Страница 70: ...Page 70 of 85...

Страница 71: ...Page 71 of 85 8 5 MAIN BLADE INSTALLATION No Bag Description Qty 1 Step 8 4 Helicopter up to step 8 4 1 2 Main Blade 2 3 Main Blade Spacer 4 4 HB M4x30 Cap Head Bolt 2 5 HB M4 Locknut 2...

Страница 72: ...hook up Note The frame may look differently from the one in the kit Instead of giving you the exact length of each linkage rod we will explain to you what you are trying to achieve This is the same f...

Страница 73: ...If they are visible off from the 90o position the use the sub trim function in your radio for fine tuning do not use regular trim for this see picture 1 Now you have a good start and the rest of the...

Страница 74: ...l in all directions and stick positions When the Pitch stick is all the way up it should look like picture 3 As you can see there is still plenty of room for aileron and elevator travel Now adjust the...

Страница 75: ...Picture 5 Tail Center Picture 6 Tail Positive Thrust Picture 7 Tail Negative Thrust Picture 8 Tail Page 75 of 85...

Страница 76: ...r setting the overall travel and limits to ensure proper operation and travel of Tail Pitch Slider The throttle cure will be affected by several conditions some of them are motor choice blades choice...

Страница 77: ...uidelines and will get you going but might not be 100 accurate in regards to all helicopters Especially the throttle curve table should be considered as initial guidelines As mentioned before it s gre...

Страница 78: ...8 Canopy Grommet 4 4 HB M3x16 Cap Head Bolt 4 Put the Canopy on the helicopter mark the right positions for 4 holes and then drill four 5 5mm holes Install the Canopy Grommets on the Canopy Secure th...

Страница 79: ...head when turning on the helicopter These pictures illustrate how everything should be neatly wired up and strapped down before your helicopters first flights WARNINGS Do not operate helicopters in r...

Страница 80: ...ood c If the blades are out of track then adjust one of the pushrods that connect to the main rotor blade pitch arm Out of track Repeat steps a to c until the blades are in track Trimming Most of new...

Страница 81: ...ease the throttle collective gently to lift the helicopter landing gear off the ground to no more than 4 inches 10 cm At the beginning it is very difficult for the pilot to keep the helicopter from mo...

Страница 82: ...elicopter to translate left Start practice hovering while standing to either side of the model after you can comfortably hover the helicopter at 3 feet 1m high without drifting Finally you need to lea...

Страница 83: ...vements and controls in the previous step start using some tail rotor control to make the helicopter point slightly to the left or right as you fly it to the left or right Keep practicing the figure e...

Страница 84: ...swashplate tail rotor to ensure they still move smoothly and properly d Check all movable parts such as gears ball links belt etc for unusual wear e Clean up the helicopter then lubricate every moving...

Страница 85: ...arts that should be inspected right away Main and tail rotor blades Flybar main shaft head spindle and tail output shaft All the gears Tail boom and supports for cracks Vertical and horizontal fins Fr...

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