Quicke Q20 Скачать руководство пользователя страница 36

5:2 

 

2006-01

Trouble shooting

 

 

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Problem

Possible cause

Action

Lifting and tool cylinders do not 
function

Low hydraulic oil level.

Check and top up with hydraulic oil.

Hydraulic hoses wrongly connected.

Check and connect the hoses correctly.

Hydraulic hoses to/from control valve 
are ”blocked”.

Check hoses for damage (kinks, twists 
etc.)

Loader control valve or tractor main 
reduction valve has stuck open.

Contact Alo Technical support.

Low system pressure from pump.

Contact Alo Technical support.

Lift or tool cylinders not working

Break in control cable for control valve.

Inspect. Change if necessary.

Hydraulic quick-release couplings not 
fully inserted.

Check coupling. Change coupling(s) as 
necessary.

Blocked hydraulic hose / pipe.

Look for damage to hose/pipe which 
could block oil flow between cylinder 
and control valve.

Piston unit damaged (does not seal).

Contact Alo Technical support.

Blocked control valve.

Contact Alo Technical support.

Damaged quick-release coupling.

Change quick-release coupling.

Lift and/or tool cylinders working in the 
wrong direction compared to lever 
deflection

Hydraulic hoses wrongly connected.

Connect hydraulic hoses to correct 
union.

Control cables for single lever control 
wrongly connected.

Contact Alo Technical support.

Air in hydraulic oil (generally shown by 
foaming)

Low hydraulic oil level.

Check and top up with hydraulic oil to 
correct level.

Air leakage in hydraulic pump suction 
side

Contact Alo Technical support.

Foaming due to use of wrong type of 
oil.

Read the tractor instruction manual and 
use the recommended type of hydraulic 
oil.

Slow or jerky lifting movement

Low hydraulic oil level. Cold hydraulic 
oil.

Check/top up the hydraulic oil. Let the 
hydraulic oil warm up to working 
temperature.

Engine speed too low (hydraulic pump 
speed is then too low).

Increase engine speed to improve loader 
performance.

Too heavy load in bucket. Material 
weight exceeds loader’s specified 
capacity.

Reduce the load in the bucket.

Control valve cable system binds or is 
damaged. 

Contact Alo Technical support.

Air in the hydraulic oil.

See ”Venting the hydraulic oil”.

Hydraulic quick-release couplings not 
fully inserted.

Check the couplings. Repair or change.

Restriction in hydraulic hose or pipe 
(hoses/pipes have become twisted or 
crushed).

Check hoses/pipes for signs of restric-
tion.

Lifting cylinder piston unit leaks.

Contact Alo Technical support.

Pressure limiting valve working 
irregularly or set too low.

Contact Alo Technical support.

Internal leakage in control valve 
(bypass flow in valve).

Contact Alo Technical support.

Low capacity in hydraulic pump.

See ”Low pump capacity”.

Содержание Q20

Страница 1: ...12162217 B 2007 01 EN Technical manual Non self leveling Q20 Q30 Q40 Q50 Q60 Self leveling Q25 Q35 Q45 Q55 Q65 Q75 Q85...

Страница 2: ......

Страница 3: ...unting instructions Safety Switch 4 7 Diagram 4 8 Electrical circuit 4 9 Hydraulic Circuits 4 10 Trouble shooting 5 1 Trouble shooting Compact valve 5 5 Trouble shooting Electrodrive CDC 5 6 Trouble s...

Страница 4: ......

Страница 5: ...number Serial number plate 1 is located inside of the left loader beam The sign specifies Type model Serial number Date of manufacture Weight Product The type serial number and date of manufacture ar...

Страница 6: ...Preface 1 2 2005 09 product identification subframe indd Subframe identification...

Страница 7: ...Preface 2005 09 1 3 product identification subframe indd Subframe system DS DM DL...

Страница 8: ...Preface 1 4 2005 09 product identification subframe indd...

Страница 9: ...picture Never use the machine with the guards removed If a guard has been removed for service repairs re install the guard before the machine is taken back into service Warning decals Warning decals a...

Страница 10: ...ed consistently in the instruction manual to provide tips about operation or service of the machine Important Means that an accident could occur if the instruction is not followed The accident might l...

Страница 11: ...er and tool to ground Apply handbrake securely Move gear lever to neutral or park position Shut engine off Remove the ignition key Cycle control lever through all positions to unload hydraulic pressur...

Страница 12: ...been shut off Do NOT use the loader to lift the tractor during service on the tractor or the loader Turn the stop valve to closed position during service work NEVER use your finger or hand to search...

Страница 13: ...2005 05 2 5 Safety instructions 9020012107a indd Location of warning decals EU...

Страница 14: ...2 6 2007 01 Safety instructions 9020013107a indd Location of warning decals NA...

Страница 15: ...tion of the tool during lifting and lowering movements Control valve Valve intended for lifting and tool operation on the loader Tool carrier 8 EURO 9 Volvo BM large 8 3 EURO L Combi 8 5 EURO SMS Comb...

Страница 16: ...and uncoupling is available Tool carrier for implement with implement hooks EURO 8 are installed as standard Depending on loader model there are alternative COMBI carrier that fit tools with mounting...

Страница 17: ...3rd service function Prepared for different functions for Soft PlusDrive and has an integrated connection for Soft PlusDrive The Compact Valve is Pilot operated and is switchable at high pressure and...

Страница 18: ...d service blue D 3rd service red E Lift cylinder side F Lift cylinder side G Soft PlusDrive Right hand side Connections H Tilt cylinder side J Tilt cylinder side K Hose 3 from control valve L Hose 4 f...

Страница 19: ...over torqued Damaged or dirty thread can cause torque values which are too low A torque amplifier can be needed when tightening screws to high torque values Grade 5 Class 8 8 Screw Diameter Torque 1...

Страница 20: ...following procedure All paint must be removed from the machined surfaces A Machined Saddle B Front Face and Lip C Loader Remove all paint from tractor casting and any excess paint from subframe to ens...

Страница 21: ...r up onto the subframe Holes for attaching the lifting hooks are found on the inside of the tie plates Note Make sure that the lock handle on LOCK GO is extended and rests against the lug When the bea...

Страница 22: ...en installed check carefully that everything works before it is taken into service The following points must always be checked Mark them off and do the necessary adjustments if necessary Check that ev...

Страница 23: ...tick Housing may crack and fail to serve its intended purpose When reinserting the Control Cable Positioning Screws hold the Control Cable slightly out of position As the screw is tightened it will mo...

Страница 24: ...5 09 mont joystick och kablar indd Important If float position cannot be maintained disconnect lift ram cable from control valve and try moving the spool carefully using a screwdriver If it works now...

Страница 25: ...Installation 2005 09 4 7 joystick och kabel_safety switch indd Mounting instructions Safety Switch...

Страница 26: ...4 8 2005 05 Installation 9090012207a_tm indd Diagram...

Страница 27: ...Installation 2005 09 4 9 elschema_harness for loader indd Electrical circuit P N 5102048 5102049 and 5102050...

Страница 28: ...Installation 4 10 2005 09 hydscheman indd Hydraulic Circuits Open Center Walvoil P N 550017 and 10550054...

Страница 29: ...Installation 2005 09 4 11 hydscheman indd Open Center Walvoil P N 521622 B1 A1 T1 T P B2 A2 185 bar...

Страница 30: ...Installation 4 12 2005 09 hydscheman indd Open Center Nordhydraulic P N 10550062...

Страница 31: ...Installation 2005 09 4 13 hydscheman indd Load Sensing Walvoil P N 550035...

Страница 32: ...Installation 4 14 2005 09 hydscheman indd Load Sensing Walvoil P N 521622 B1 A1 T P B2 A2 Ls a1 b1 a2 b2 0 6 mm...

Страница 33: ...nstallation 2005 09 4 15 hydscheman indd Load Sensing Walvoil P N 10550056 ELECTRODRIVE CDC VALVE WALVOIL LOAD SENSING P T 1A A1 B1 A2 B2 X 0 6 mm 1B 2A 2B L LS M 240bar 240bar 20bar P N 10550056 1 0m...

Страница 34: ...Installation 4 16 2005 09 hydscheman indd Without options...

Страница 35: ...isture Change the oil and filter as necessary Check hoses and couplings for leakage cuts and twists Low temperatures may cause slow movements and or that the loader does not work in a normal way until...

Страница 36: ...control wrongly connected Contact Alo Technical support Air in hydraulic oil generally shown by foaming Low hydraulic oil level Check and top up with hydraulic oil to correct level Air leakage in hyd...

Страница 37: ...from returning to centre position Find the reason for binding and repair it Solenoid valve spool s do not return to neutral position Centering of lever Control valve centring spring is damaged Contac...

Страница 38: ...against ground The bucket s cutting edge is abnormally worn wear is even across the whole width of the bucket Note Abnormal use of the bucket on concrete asphalt surfaces increases wear of the bucket...

Страница 39: ...not working No signal for valve Measure voltage at connector Too low servo pressure Hook on an implement or increase rpm Spool sticking Remove spool for inspection Internal plug missing Mount plugs E...

Страница 40: ...reason for error code in error code list Code 3 4 deactivated by pressing P5 See Manual 12155016 b Connect ground cable between bracket for Joystick and chassis See manual 12155016 3 Check signal tran...

Страница 41: ...hermo chock problem mainly LS valve a Check difference in temperature between oil and environment b Check increase restrictor only load sensing valve Symptom F Bad response or rattling function 1 Fact...

Страница 42: ...trol box a Check the reason for error code in error code list See manual 12155016 2 Check lamp on connector for valve a Lamp shall give light with activated function b Check harness c Check connection...

Страница 43: ...Trouble shooting 2005 09 5 9 fels kning inre l ckage indd Trouble shooting internal leakage Note The leakage is 40 higher in Load Sensing Valves...

Страница 44: ...5 10 2005 09 Trouble shooting fels kning inre l ckage indd...

Страница 45: ...moved then carefully tap the barrel opening on a wooden block until the guide slide to the end where it can be removed Following this the piston and bearing both must be removed from the piston rod by...

Страница 46: ...mount the scraper with the aid of a special tool but one could also carefully tap it in place Replacing piston seals Remove the piston seal with the aid of a blunt screwdriver being careful not to dam...

Страница 47: ...pipe wrench torque to 49 kpm If the pipe wrench has caused edges splints on the outside surface of the guide file them off Reassembly When reinserting the piston rod assembly thread the guide on the...

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