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Quattroflow QF5K, Руководство по эксплуатации

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Commissioning 

30 

 

5  Commissioning 

Before using for the first time, it might be useful to fill the pump with 0.1 N to 0.5 N NaOH alkaline solution 
and allow it to soak in. The soaking time depends on the desired result (e.g. depyrogenisation 10 - 20 hours). 
Adapt the flushing and cleaning procedure to the respective application and check the effect by suitable 
analytical processes. 

6  Operation 

6.1 

Safety 

 

WARNING

 

–

 The pumped fluid and cleaning products can be dangerous. There is a risk of serious 

damage to health by contact. Observe the safety data sheet of the fluid and wear the appropriate protective 
equipment. 

 

WARNING

 

–

 The pumped fluid and cleaning products can be hot and heat up parts of the pump. There 

is a risk of burns when touching. Allow hot parts to cool down. 
Only operate the pump with the pump chamber and housing mounted. Do not operate the pump if the pump 
or one of its components is damaged. 

6.2 

Switching on 

 

WARNING

 

–

 Overpressure can lead to leakages and spillage of the fluid. You could expose yourself to a 

dangerous fluid or suffer scalding. Never switch the pump on if the pressure side might be closed. 

►

  Check the system beforehand - especially for possible leakages and visible damage. 

►

  Open the pressure line. 

►

  Flush the pump thoroughly and condition the pump with a product-compatible solution (e.g. buffer) if 

necessary. 

6.3 

Operation 

6.3.1  Control panel QF5KHT 

You can operate the QF5KHT pump in 2 ways: 

•

  Manual operation (speed setting and start/stop) of the pump by the control panel (see chapter Figure 21 

Control panel HT on page 27

)

 

•

  External operation of the pump by means of an analogue signal (4 - 20 mA). The buttons of the control 

panel are locked. 

6.3.1.1  Starting the pump 

Manual operation 

See Figure 21 Control panel HT on page 27

.

 

►

  Press the main switch. 

►

  Press the control source button (6) until the external LED (1) no longer lights. 

►

  Press the arrow buttons (5) to set the desired speed. The desired speed appears as a target value on 

the display (2). 

►

  When you have set the desired speed, press the RUN button (4). 

►

  Press the STOP button (5) to stop the pump. 

 
 

External operation 

►

  Press the main switch. 

►

  Press the control source selection button (6) until the external LED (1) lights. 

►

  Signal connector (8-pin plug) 4-20mA =^ 0-1200 rpm + start/stop signal 

Note!

 The start and stop signal must always be used! 

 

 

Содержание QF5K

Страница 1: ...QF5K QF5K HT QF5KQcon QF5KCD Stainless Steel 4 Piston Diaphragm Pump Operating Manual Translation of original operating manual...

Страница 2: ...3 3 Technical data 8 3 4 Performance charts 12 3 5 Sub assemblies 14 3 6 Control panels 27 3 7 Optional accessories 27 3 8 Information on the pump 27 4 Assembly installation 28 4 1 Transport and stor...

Страница 3: ...eration or misuse failure to observe the information in the operating manual especially the safety notes as well as unauthorised modification of the pump or installation of non genuine spare parts The...

Страница 4: ...V 400 V Speed control Control panel or external via analogue input Eccentric shaft 5 Flow rate 50 6000 lph Pump QF5KQcon Integrated control panel Drive Servo motor 230V 400 V Speed control Control pan...

Страница 5: ...lines are adequately dimensioned and fastened Only apply pressure to the pump chamber when the the pump chamber is mounted on the drive 2 3 2 Hot surfaces The pump can deliver hot fluids Strong and h...

Страница 6: ...se The pump can cause noise pollution 80 dB It is recommended to wear suitable hearing protection 2 4 Personnel requirements Persons who work with the pump must meet the following requirements Compete...

Страница 7: ...he pump is independent of the direction of rotation of the motor The pump is self priming and dry run protected The pump head contains no rotating parts that rub together As a displacement pump the pu...

Страница 8: ...of fluid 40 C bar 6 4 continuous 40 C bar 4 Maximum temperatures Pumped fluid C 80 short term CIP C 90 short term SIP C 130 Autoclave C 130 Suction lift dry at optimum speed Lift m 2 at 1000 rpm Volum...

Страница 9: ...sions with motor and housing Length L mm 870 851 950 310 Width W mm 250 275 275 320 Height H mm 333 384 405 440 Pump weight incl chamber kg 95 110 115 70 IP protection class entire pump IP 55 54 54 55...

Страница 10: ...5 Power KW 2 2 Shaft diameter mm 28 25 24 IP protection class IP 55 65 Colour RAL 7030 9005 9001 Forced ventilation Mounted on motor Integrated into hood Coupling KTR Rotex GS24 Gear ratio 1 2 67 bel...

Страница 11: ...N PE 3L PE Fuse A 16 Length cross section power supply cable m mm 5 5x2 5 Mains connector 16A CEE plug Free cable end 16A CEE plug Free cable end 16A CEE plug 16A CEE plug Length connecting cable for...

Страница 12: ...speed is equal to the motor speed when the motor is coupled directly to the pump With gear motors the pump speed is equal to pump speed motor speed ratio Conditions Test fluid water at room temperatu...

Страница 13: ...Description 13 Figure 2 QF5KCD Figure 3 QF5HT and QF5QCON...

Страница 14: ...chamber Figure 9 Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ5E Base plate Figure 11 Sub assembly base plate PQ5E PQ5E HT PQ5E Q 5 PQ5G Dr...

Страница 15: ...Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ5E HT Base plate Figure 11 Sub assembly base plate PQ5E PQ5E HT PQ5E Q 5 PQ5G HT Drive unit Fi...

Страница 16: ...chamber Figure 9 Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ5E Q Base plate Sub assembly drive unit PQ5G 5 PQ5G HT Drive unit Figure 20 S...

Страница 17: ...ing drive Figure 8 Sub assembly ring drive PQ5A 2 QF5C Pump chamber Figure 9 Sub assembly pump chamber QF5C 3 PQ5U Connecting nozzle Figure 10 Sub assembly connecting nozzle PQ5U 4 PQ50H Rack Figure 1...

Страница 18: ...Description 18 3 5 1 Ring drive PQ5A Figure 8 Sub assembly ring drive PQ5A Designations correspond to the included parts list...

Страница 19: ...C Designations correspond to the included parts list Torques Figure 9 Sub assembly pump chamber QF5C Item Designation Nm 9 Clamping ring 18 8 Pump housing 35 7 Diaphragm support screw 6 10 Diaphragm h...

Страница 20: ...PQ5U Figure 10 Sub assembly connecting nozzle PQ5U Designations correspond to the included parts list Base plate PQ5E PQ5E HT PQ5E Q Figure 11 Sub assembly base plate PQ5E PQ5E HT PQ5E Q Designations...

Страница 21: ...Description 21 3 5 4 Rack PQ50H Figure 12 Sub assembly rack PQ50H Designations correspond to the included parts list...

Страница 22: ...ive unit PQ5G Figure 13 Sub assembly drive unit PQ5G Designations correspond to the included parts list 3 5 6 Drive unit PQ5G HT Figure 14 Sub assembly drive unit PQ5G HAT Designations correspond to t...

Страница 23: ...5 7 Drive unit PQ50G Figure 15 Sub assembly drive unit PQ50G Designations correspond to the included parts list 3 5 8 Housing PQ5N Figure 16 Sub assembly housing PQ5N Designations correspond to the in...

Страница 24: ...Description 24 3 5 9 Housing PQ44N HT Figure 17 Sub assembly housing PQ44N HAT Designations correspond to the included parts list...

Страница 25: ...Housing PQ44N Q Figure 18 Sub assembly housing PQ44N Q Designations correspond to the included parts list 3 5 11 Motor flange PQ5T Figure 19 Sub assembly motor flange PQ5T Designations correspond to t...

Страница 26: ...Description 26 3 5 12 Motor flange PQ5T HT Figure 20 Sub assembly motor flange PQ5T HT Designations correspond to the included parts list...

Страница 27: ...ode are equipped with the QControl control panel The control panel is covered by a separate operating manual therefore see the QControl manual for further information 3 7 Optional accessories These op...

Страница 28: ...ns o Ambient temperature between 10 C and 55 C at a relative humidity below 65 o No exposure to heat sun heaters Lift the pump evenly at the base plate The pump is heavy Carry the pump together with a...

Страница 29: ...pump with a suitable preliminary fuse RCCBs must be type B or B Plug connections must be suitable for industrial applications in accordance with IEC 60309 If the risk analysis demands integrate the p...

Страница 30: ...r scalding Never switch the pump on if the pressure side might be closed Check the system beforehand especially for possible leakages and visible damage Open the pressure line Flush the pump thoroughl...

Страница 31: ...cleaning The pump chamber is cleaned when the pump chamber is installed on the drive DANGER The alkaline solutions used for cleaning are strong They could cause burns Wear protective goggles protecti...

Страница 32: ...TION The diaphragms can be deformed in the autoclave Do not exert pressure on the clamping ring Figure 23 during autoclaving Position the pump chamber in the autoclave as shown Figure 23 Position of t...

Страница 33: ...hey could cause burns Wear protective goggles protective gloves and safety clothing Observe the safety data sheet Disassemble the pump chamber see chapter 6 5 2 Disassembling the pump chamber on page...

Страница 34: ...e connecting nozzles 2 PQ5U item 1 Figure 10 Replace the O rings 3 QF5C item 6 5 Figure 9 Mount the connecting nozzles 2 PQ5U item 1 Figure 10 Fasten the screws 1 PQ5U item 2 Figure 9 Mount the O ring...

Страница 35: ...mbling the pump chamber on page 33 Remove the screws 1 PQ5T item 4 Figure 19 Disassemble the ring drive together with the coupling half 2 PQ5A PQ5G item 2 Figure 13 For QF5KCD pump Remove the screws 1...

Страница 36: ...nt the assembly bolt PQ5A item 2 Figure 8 on the new unit Insert the new unit into the ring drive Fasten the first three screws 1 PQ5A item 4 Figure 8 Unscrew the assembly bolt 2 Fasten the last screw...

Страница 37: ...ing the pump chamber on page 38 For QF5KCD pump Mount the ring drive 1 PQ5A CD Figure 8 Fasten the screws 2 PQ50H item 5 Figure 12 Mount the toothed disc incl bush and toothed belt 3 PQ50G item 2 5 Fi...

Страница 38: ...e suction and pressure side fit optimally in the machine Hereby also turn the clamping ring QF5C item 4 figure 9 so that the clamping ring screw QF5C item 9 figure 9 is accessible Optimum emptying of...

Страница 39: ...lication and the pumped fluid Only use genuine spare parts Recommended interval Component Activity After opening the pump chamber Elastomers Diaphragm Valves O rings Replace available as a replacement...

Страница 40: ...e wrong Check the basic settings Reset the basic settings Are operating noises getting louder NO YES The ball bearings on the eccentric shaft are defective Renew the ball bearings on the eccentric sha...

Страница 41: ...the screw The coupling halves are too close together Mount the coupling with the necessary clearance The connecting element of the coupling is worn Replace the coupling The pump and motor are not corr...

Страница 42: ...ion certificate Contact Service see chapter 1 1 Manufacturer and Service on page 3 9 Disposal The pump consists basically of the following materials Steel and stainless steel Non ferrous metals Plasti...

Страница 43: ...aphragm support Component mounted on the back of the diaphragm and connecting the clamping ring to the diaphragm Residual volume Medium volume that can remain in the pump after running empty Recircula...

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