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R

September 1, 2008

7019-205C

Page  39

Santa Fe Pellet Insert

11

Reference Materials

7. Heat Exchangers

The heat exchangers transfer heat from the exhaust system 
into convection air.  There are 2 clean out rods located under 
the heat exchangers.

8. Heat Output Switch

The heat output switch is located on the lower right side of 
firebox, in front of the right access panel and to the left of 
the reset button.  The function of the heat output switch is to 
regulate the burn rates; low, medium and high settings.

9.

Igniter

The igniter is mounted on the base of the firepot.  Combustion 
air travels over the red hot igniter creating super heated air 
that ignites the pellets. 

10. Junction Box And Wiring Harness

The junction box is located on the lower left side of the 
appliance, behind the left front access panel.  The junction 
box and wiring harness are replaced as one component.

11. Power Supply

The power outlet is located on the lower left side of the 
appliance on the front of the junction box.  Check the wall 
receptacle for 120 volt, 60 Hz (standard current).  Make sure 
the outlet is grounded and has the correct polarity.  A good 
surge protector is recommended.  When operating with a 
generator you need a least 600 watts of power, or with an 
inverter at least 800 watts of power available for the appliance 
during the start cycle.

12. Red Call Light

The red call light is on the side of the junction box underneath  
the fuse.  The function of the red call light is to indicate that 
the thermostat is calling for heat.

13. Reset Button

The reset button is located on the lower right side of firebox in 
front of the right access panel and to the right of the heat output 
control switch.  The function of the switch is to momentarily 
open the thermostat circuit, which restarts the system.  

14. Thermocouple

The thermocouple is located on top of the firepot inside 
the thermocouple cover (ceramic protection tube). The 
thermocouple sends a millivolt signal to the control box 
indicating the preset temperatures of the green and red lights 
have been obtained.

15. Thermostat

The appliance is designed to run on a 12 volt AC thermostat. 
The heat anticipator, if present, should be set on the lowest 
setting available. 

When describing the location of a component 
part it is always AS YOU FACE THE FRONT 
OF THE APPLIANCE.

2. Convection Blower

The convection blower is mounted at the bottom rear of the 
appliance.  There are 2 impellers, one on each side of the 
motor.  The convection blower pushes heated air through the 
heat exchange system into the room.  

3. Exhaust Blower

The exhaust blower is mounted on the right side of the 
appliance behind the right side panel.  The exhaust blower 
is designed to pull the exhaust from the appliance and push 
it out through the venting system.  

4. Feed System

The feed system is located behind the firebox and can be 
removed as an entire assembly.  The assembly includes 
the feed motor, mounting bracket, bearing and feed spring 
(auger).  The hollow feed spring (auger) pulls pellets up the 
feed tube from the hopper area and drops them down the 
feed chute into the firepot.  

5. Firepot

The firepot is made of high quality ductile iron and has a 
cleaning pull-out rod.  The floor of the firepot opens for 
cleaning when you pull out the rod.  Be sure that the floor 
returns to a completely closed position or your appliance 
will not operate properly.

6. Fuse

The fuse is located on the side of the junction box above the 
red call light.  The fuse will blow should a short occur and 
shut off power to the appliance.

NOTE:

Do 

NOT

 open the control box.  This will void the 

warranty.  If you need to plug in or remove the control 
box you must first

 unplug the appliance.

1. Control Box

 

a.  The control box is located on lower left side of 

appliance, on top of the junction box.

 

b. There is a  light located inside of the control box. The 

internal light will turn green when the appliance has 
reached a temperature of 200

ο

F (93

°

C) in the firepot. 

and will turn red when it reaches 600

o

F (315

°

C).

 

c.  There is also an internal blue light located in the upper 

left corner of the control box.  When you plug in the 
appliance the blue light will automatically start blinking 
6 blinks every 10 seconds for 60 seconds and then will 
stop. 

A. Component Function

Содержание Santa Fe Pellet Insert SANTAFEI-B

Страница 1: ...tarts to glow you are over ring Reduce feed rate Over ring will void your warranty Comply with all minimum clearances to com bustibles as speci ed Failure to comply may cause house re Check building c...

Страница 2: ...Type UM 84 HUD FOR USE ONL WITH PELLETI ED WOOD OR SHELLED FIELD CORN FUEL Route power cord away from unit Do not route cord under or in front of appliance DANGER Risk of electrical shock Disconnect p...

Страница 3: ...hout Outside Air 14 C Full Reline with Outside Air 15 Section 6 Mobile Home 16 Section 7 Appliance Set Up A Leveling System 17 B Outside Air Kit 17 C Grille Installation 18 D Door Handle Installation...

Страница 4: ...installation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 2004 ULC S628 93 ULC ORD C 1482 M1990 UM 84 HUD D Electrical Rating 115 VAC 60 Hz Start 4...

Страница 5: ...of the vent termination T O If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions from the venting ma...

Страница 6: ...vel air leaks such as Recessed lighting Attic hatch Duct leaks To minimize the effects of negative air pressure Install the outside air kit with the intake facing prevailing winds during the heating s...

Страница 7: ...been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 The chimney...

Страница 8: ...ces A Appliance Dimensions Figure 8 3 Front View Figure 8 1 Top View Figure 8 2 Side View 21 1 2 546mm 28 7 8 733mm 23 5 8 600mm 8 203mm C L 12 3 4 324mm 8 5 8 219mm 23 584mm 25 3 8 645mm Panel A B St...

Страница 9: ...design preference A C B D C B 0 in Clearance To Exposed Section And Face B Clearance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top Vent 2 0 51 Rear Vent 2 5 64 B Side of Hopper To...

Страница 10: ...ace trim 4 3 4 121 D Insert side to maximum 2 1 4 inch 57mm face trim 10 254 Location Inches Millimeters A Rear Width 24 610 B Depth 16 406 C Height 23 1 4 591 D Front Width 29 1 4 743 Figure10 1 C Ma...

Страница 11: ...he installation of the insert only when a 1 4 6mm inch airspace is provided between the insert and the oor of outer wrap Figure 11 1 Measure and mark the metal oor for cutting With a drill make a star...

Страница 12: ...on WARNING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be installed when appliance is ven...

Страница 13: ...essure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can help you calculate the equivalent feet o...

Страница 14: ...ney must be 6 inch 152mm UL103 HT WARNING CAUTION Never draw outside combustion air from Wall oor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations re ect typical installa...

Страница 15: ...lk ing materials to seal any edge to prevent future serviceability NOTE Check clearances carefully for this type of installation to ensure adequate room for outside air venting Check building codes pr...

Страница 16: ...device 5 Refer to clearances to combustibles and oor protection requirements on pages 9 10 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapor ba...

Страница 17: ...ar assembly 4 Slide trim ring over ex pipe and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to i...

Страница 18: ...flat installed on the grilles and after the grilles are installed on the appliance they are then finger bent into position 4 Attach the 4 grille bracket covers to the lower 4 grilles and the top 3 gr...

Страница 19: ...2 screws on the top and bottom of the face Figure 19 1 2 Pull the face away from the door by rotating the face toward you from the hinge side rst Carefully push the door handle through the opening on...

Страница 20: ...xtremely dif cult once trim has adhered to tape Do a dry run rst without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on rst and then...

Страница 21: ...re are 2 screws for each leg Figure 21 2 2 Open the hopper lid by pulling toward you This will make it easier to set the panels in place Secure the panels to the insert 2 screws per leg as shown in Fi...

Страница 22: ...n Optional Firepot Top Log Installation Figure 22 1 Figure 22 2 Figure 22 3 Figure 22 4 Place the log over the repot The charred area on the log is turned toward the back not the front The log will be...

Страница 23: ...at is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired tem perature in your home 3 There is a 4 screw terminal block located on th...

Страница 24: ...e is like most modern furnaces when the thermostat calls for heat your appliance will automatically light and deliver heat When the room is up to temperature and the thermostat is satis ed the red cal...

Страница 25: ...l to increase the feed rate and ame height or towards the symbol to decrease the feed rate and ame height 3 Re tighten the wing nut F Feed Rate Adjustment Instructions D Starting Your First Fire 1 A t...

Страница 26: ...e appliance With appliance door open Firepot oor open Cleaning slide plates open Do NOT store fuel Closer than required clearances to com bustibles to appliance Within space required for loading or as...

Страница 27: ...system is clean Make sure front door is closed Replace control box Call light on No re Partially burned fuel in repot Firepot clean out plate not closed Firepot is dirty missed ignition Check that rep...

Страница 28: ...ng loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly...

Страница 29: ...ting system Remove stainless steel baf e from rebox to clean ash from on top of baf e Clean behind rear brick panels Change fuel brand to pre mium Check that repot clean out plate is fully closed Redu...

Страница 30: ...ccur if appliance is not cool before unplugging Risk of shock if appliance not unplugged before servicing appliance CAUTION A Proper Shutdown Procedure Cleaning or Inspection Frequency Daily Weekly Mo...

Страница 31: ...on page 26 4 Cleaning Ash Drawer Frequency Weekly or every 5 bags of fuel By Homeowner Locate the ash drawer underneath the repot and slide the ash drawer straight out Empty into a non combustible co...

Страница 32: ...rick set 8 Cleaning the Glass Frequency When clear view of the repot is obscure By Homeowner a Appliance must be completely cool before cleaning glass b Use a damp paper towel or any non abrasive glas...

Страница 33: ...ust venting system The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections Ash will build...

Страница 34: ...build up exceeds more than half way up the repot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the repot ll quickly with ashes and clinkers This conditio...

Страница 35: ...for shipping purposes only This can be removed once the appliance is installed Lift up blower from the magnet and remove g Re install in reverse order Wing nut plate installed for shipping purposes on...

Страница 36: ...igniter wires are clear of any movement i e ash drawer repot cleaning rod cleaning slide plates etc f Re install the ash drawer and then re install the side panel and re connect the power a The door...

Страница 37: ...ability Figure 37 4 6 The baf e does not completely cover the top of the rebox There is an opening on the left as shown in Figure 37 5 Tabs Figure 37 4 Figure 37 5 H Baffle Brick Set Removal 1 Follow...

Страница 38: ...1 2008 R Santa Fe Pellet Insert Figure 38 2 Hook on left side Tab on right side Figure 38 3 Figure 38 4 Figure 38 5 Lift brick pull forward at an angle and drop down into notches Figure 38 1 Re instal...

Страница 39: ...nd red lights have been obtained 15 Thermostat The appliance is designed to run on a 12 volt AC thermostat The heat anticipator if present should be set on the lowest setting available When describing...

Страница 40: ...ack of the auger tube in the center of the appliance and has a reset button To access it remove the right side panel If the re tries to burn back into the feed system or push exhaust up the feed tube...

Страница 41: ...Junction Box Front Exhaust Collar Power Cord Recpticle Terminal Block Center 2 Screws for Thermostat Wires or Remote 110 Outlet for Remote Control Only unfused Fuse Red Call Light Outside Air Inlet C...

Страница 42: ...aning Rod 7019 009 6 Thermocouple Cover 812 1322 7 Igniter Bracket Not Replaceable 8 Igniter SRV7000 226 9 Thermocouple 812 4470 10 Thermocouple Clamp 7001 203 42 Firepot 414 5200 53 Thumb Screw 7000...

Страница 43: ...ription 13 Face Right 14 Access Panel 15 Outer Skin Side 16 Snap Disc 3 17 Snap Disc 1 18 Blower Exhaust 19 Exhaust Transition 20 Flue Collar 21 Blower Convection 22 Feed Motor 23 Feed Motor Bracket D...

Страница 44: ...019 013 39 Door Hinge Assembly SRV7019 014 2 Door Handle Black Nickel 7019 174 4 Door Latch Assembly 7019 015 3 Door Pin 3 16 x 1 2 7000 229 Door Handle Assembly includes handle set screw pin SRV7019...

Страница 45: ...nap Disc 1 110oF Convection Blower 230 1220 27 Snap Disc 2 250oF Fuel Delivery Interrupt Automatic Reset SRV7000 268 16 Snap Disc 3 250oF Burn Back Protector Manual Reset 230 1290 9 Thermocouple 14 in...

Страница 46: ...Panel Trim Small 30 h x 40 w Gold SP SFI3040 GD Panel Trim Large 33 h x 50 w Black Nickel SP SFI3350 NB Panel Trim Large 33 h x 50 w Gold SP SFI3350 GD Trim for Door Black Nickel DT SF NB Trim for Do...

Страница 47: ...R September 1 2008 7019 205C Page 47 Santa Fe Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Страница 48: ...Page 48 7019 205C September 1 2008 R Santa Fe Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log Cont d...

Страница 49: ...R September 1 2008 7019 205C Page 49 Santa Fe Pellet Insert F Homeowner s Notes...

Страница 50: ...Conditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to th...

Страница 51: ...lorine uorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or weather...

Страница 52: ...6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863...

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