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July 30, 2019

7095-802B

EXPEDITION II INSERT

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual.

Customer:

Date Installed:

Lot / Address:

Location of Appliance:

Installer:

Dealer / Distributor Phone #:

Serial #:

Model:

WARNING! Risk of Fire or Explosion!

Failure to install appliance according to these instructions can lead to a fire or explosion.

Appliance Install

Verified clearances to combustibles.

Appliance is leveled and connector is secured to appliance.

Hearth extension size/height decided.

Outside air kit installed.

Floor protection requirements have been met.

If appliance is connected to a masonry chimney, it should be cleaned and

inspected by a professional. If installed to a factory built metal chimney, the

chimney must be installed according to the manufacturer’s instructions and

clearances.

Chimney

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney meets recommended height requirements (14-16 feet).

Roof flashing installed and sealed.

Terminations installed and sealed.

Clearances

Combustible materials not installed in non-combustible areas.

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Protective hearth strips and hearth extension installed per manual requirements.

Appliance Setup

All packaging and protective materials removed.

Firebrick, baffle and ceramic blanket installed correctly.

All labels have been removed from the door.

All packaging materials are removed from inside/under the appliance.

Manual bag and all of its contents are removed from inside/under the appliance

and given to the party responsible for use and operation.

Hearth & Home Technologies recommends the following:

• Photographing the installation and copying this checklist for your file.

• That this checklist remain visible at all times on the appliance until the installtion is complete.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

Comments communicated to party responsible ____________________________ by _____________________ on ___________

(Builder / Gen. Contractor)

(Installer)

(Date)

_________________________________________________________________________________

______________________________________________________________________________

________________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________

___________________________________________________________________________________

____________________________________________________________________________________

YES IF NO, WHY?

______________________________________

F. Install Checklist

Содержание EXPEDITION II

Страница 1: ...te poisonous gases i e carbon monoxide WARNING If the information in these instructions is not followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not over fire If heater or chimney connector glows you are over firing Over firing will void your warran...

Страница 2: ...4 G Securing Chimney Components 14 H Larger Chimneys 15 I Masonry Chimney 15 J Metal Heat Circulating Masonry 16 K Prefabricated Metal Chimney 16 L Ovalizing Round Stainless Steel Liners 17 M Altering the Fireplace 17 N Zero Clearance Fireplace 17 5 Appliance Set Up 18 A Outside Air Kit 18 B Stove Pipe or Liner to Flue Collar 19 C Optional Offset Adapter 19 D Appliance to Stove Pipe or Liner 19 E ...

Страница 3: ...ons test HHV includes the energy required to vaporize the water in the fuel A range of BTU outputs calculated using HHV Efficiency and the burn rates from EPA tests using Douglas Fir dimensional lumber A peak BTU out of the unit calculated using the maximum first hour burn rate from the High EPA Test and BTU content of Douglas Fir dimensional lumber 8600 times the efficiency 1 Important Safety Inf...

Страница 4: ...least 50ft per 1 000 Btu hr stove input I California Prop65 WARNING This product and the fuels used to operate this product wood and the products of combustion of such fuels can expose you to chemicals including carbon black which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For m...

Страница 5: ...ion duct or system May allow flue gases to enter the house NOTICE Hearth Home Technologies assumes no responsibility for the improper performance of the appliance system caused by Inadequate draft due to environmental conditions Down drafts Tight sealing construction of the structure Mechanical exhausting devices Over drafting caused by excessive chimney heights Ideal performance is with height of...

Страница 6: ...ny responsibility for and the warranty will be voided by the following actions WARNING Fire Risk Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer C Negative Pressure Negative pressure results from the imbalance of air availabl...

Страница 7: ...en to the party responsible for use and operation Hearth Home Technologies recommends the following Photographing the installation and copying this checklist for your file That this checklist remain visible at all times on the appliance until the installtion is complete Comments Further description of the issues who is responsible Installer Builder Other Trades etc and corrective action needed Com...

Страница 8: ...mm 12 3 8 in 313mm Figure 8 6 Front View with Large Flat Surround CT2 5134 with Cast Trim 811 0930 Figure 8 1 Top View with Flat Surround 31 in 787mm 31 in 787mm 42 3 4 in 1086mm 42 3 4 in 1086mm 22 1 4 in 564mm 22 1 4 in 564mm 12 3 8 in 313mm 12 3 8 in 313mm 50 3 4 in 1289mm 50 3 4 in 1289mm 22 1 4 in 564mm 22 1 4 in 564mm 34 in 864mm 34 in 864mm 12 3 8 in 313mm 12 3 8 in 313mm Figure 8 2 Front V...

Страница 9: ...n 645mm 25 3 8 in 645mm Figure 9 5 Side View with Cast Surround and Optional 15 Degree Adapter DV 6DLR E15ADSS Figure 9 2 Side View with Flat Surround and Optional 15 Degree Adapter DV 6DLR E15ADSS 14 1 8 in 359mm 14 1 8 in 359mm 25 3 8 in 645mm 25 3 8 in 645mm 14 3 8 in 366mm 14 3 8 in 366mm 26 5 8 in 676mm 26 5 8 in 676mm Figure 9 6 Side View with Cast Surround and Optional 15 Degree Adapter DV ...

Страница 10: ...k Width 23 7 8 606 D Depth Steel Surround 18 1 4 464 Depth Cast Surround 17 1 2 445 NOTE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction In Canada a full length 6 inch 152mm S635 flue liner required as per ULC S628 In USA a minimum 5 ft length 1 82m 6 inch 152mm diameter flue liner is required as per UL 1482 To calculate mantel height requirement mu...

Страница 11: ...e R value The R value is a measure of a material s resistance to heat transfer R value is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through the non combustible material to the combustible material beneath it The R value of a material must be equal or large...

Страница 12: ...arm space enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the affects of wind turbulence and down drafts Consider the appliance location in order to avoid floor and ceiling attic joists and rafters Locate termination cap away from trees adjacent structures uneven roof lines ...

Страница 13: ... cm To Nearest Roofline 2 ft 61 cm B Chimney Termination Requirements Follow manufacturer s instructions for clearance securing flashing and terminating the chimney Figure 13 1 13 2 Must have an approved and Listed cap Must not be located where it will become plugged by snow or other material Must terminate at least 3 feet 91cm above the roof and at least 2 feet 61cm above any portion of the roof ...

Страница 14: ...ed for and tested on a 6 inch 152mm chimney 14 to 16 feet 420 480cm high includes appliance height measured from the base of the appliance The further your stack height or diameter varies from this configuration the greater the likelihood it may affect performance Chimney height may need to be increased by 2 3 per each 1000 feet above sea level It is not recommended to use offsets or elbows at alt...

Страница 15: ...ndards for installation and use within a fireplace with a masonry chimney in accordance with NFPA 211 and CAN CSA B365 01 Figure 15 1 NOTE In Canada this fireplace insert must be installed with a continuous chimney liner of a 6 inch 152mm diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Li...

Страница 16: ...be altered The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system No dilution air is allowed to enter the chimney a Secure the fireplace damper in the open position If this cannot be accomplished it will be necessary to remove the damper b Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert again...

Страница 17: ... 1 8 in holes on both sides Black letters Figure 17 1 N Zero Clearance Fireplace A permit may be required for installations final approval is contingent of the authority having local jurisdiction Consult insurance carrier local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits Inspect the existing fireplace and chimney for any damage ...

Страница 18: ...ties that come with the kit as they will melt You may need to install the flex pipe into the firebox first depending on installation Attach flex to adapter with at least 2 screws Option One Installation Instructions 1 Ensure existing access hole in fireplace will not be covered by the outer can Existing outside air intake hole may be under at the rear or side of outer can Outside air may also ente...

Страница 19: ...ical installations and also how to create an optional 30 elbow installation The 15 elbow may be secured directly to the flue collar Follow the pipe manufacturer s instructions for using screws or rivets for attachment Most pipe manufacturer s 6 inch 152mm diameter flue liners may be attached directly to the top of the 15 elbow 30 degree 30o Vertical 5 16 Nuts Attachment Bar 5 16 Bolts Figure 19 3 ...

Страница 20: ...ive surface Figure 20 2 Top over lip on top of Sides through cut outs on sides and then down appliance Figure 20 1 Table 20 1 The power cord is shipped assembled to the appliance You may route the power cord either to the left or right side depending on your configuration for power source Figure 20 1 E Power Cord 3 Remove face by lifting up then out away from appliance and set aside laying it onto...

Страница 21: ...rge Size 51 x 34 SP 5134 TRIMKIT 5134 NL 4 Slide trim over flat surround as shown in Figure 21 2 5 Install two steel springs at the top on each side and between the flat surround and the assembled trim kit as shown in Figure 21 3 NOTE May need to pull appliance away from fireplace to clear mantle as you slide the trim over the flat surround 6 Install two steel springs on each side of the flat surr...

Страница 22: ...holes on the appliance top Secure in place Figure 22 4 4 Felt Vibration Insulation Pads Secure Surrounds to Cast Trim Kit Attach Magnets before installing Cast Footers Front View Magnet Installed Cast Footers Left Right Figure 22 1 Front of Surround Attach magnet like shown above Figure 22 2 H Standard Surround Cast Trim Kit 1 Remove contents from box being careful not to scratch or damage the cas...

Страница 23: ...tructure 7 Follow the chimney and chimney connector manufacturer s instructions when installing the flue system for use in a mobile home 8 Burn wood only Other types of fuels may generate poisonous gases e g carbon monoxide 9 If unit burns poorly while an exhaust blower is on in home i e range hood increase combustion air 10 Installation shall be in accordance with the Manufacturers Home Safety St...

Страница 24: ...24 July 30 2019 7095 802B EXPEDITION II INSERT 7 Reference Materials A Service and Maintenance Log Date of Service Performed By Description of Service ...

Страница 25: ...25 July 30 2019 7095 802B EXPEDITION II INSERT Date of Service Performed By Description of Service ...

Страница 26: ...BK 15 Degree Adapter DV 6DLR E15ADSS Additional service part numbers appear on following page 28 Cast Trim 28 3 28 4 28 5 28 2 28 1 Service Parts R EXPEDITION II Beginning Manufacturing Date July 2019 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION Parts must be ordered from a dealer or distributor Hearth and Home Technologies does not sell directly to consumers Provide model ...

Страница 27: ... Bolt 5 16 x 18 x 1 Pkg of 12 27887 12 Y Nut 5 16 18 Pkg of 10 A 3483 1 10 Y Nut flange 1 4 20 Pkg of 24 226 0130 24 Y Screw FH HX 1 4 20 x 1 Pkg of 6 7000 622 6 Y Screw 10 32 x 75 HWH SF Pkg of 4 7000 618 4 Y Screw Pan Head Philips 8 32 X 3 8 Pkg of 40 225 0500 40 Y Washer SAE 3 8 3 Ea Pkg of 3 832 0990 Y Nut 2 wy Side Lock Jam 3 Pkg of 24 226 0100 24 Y Bolt Hex Washer Head Serrated Flange 1 4 20...

Страница 28: ...and maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Notes...

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