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06/21

7022-801H

CASTILE INSERT

Install Guide

Getting Started

Recommended

Location

Marginal

Location

Not

Recommended

Location

Location NOT

Recommended

Multi-level Roofs

Windward

Leeward

Outside Air Kit Termination Cap

Figure 5.1

A. Design, Installation & Location

Considerations

1. Appliance Location

Since pellet exhaust can contain ash, soot or sparks,

you must consider the location of:

• Windows

• Air Intakes

• Air Conditioner

•

Overhang, soffits, porch roofs, adjacent walls

• Landscaping, vegetation

• Horizontal or vertical vent termination

2. Floor Support

The supporting floor under the appliance must be able to

handle the weight of the appliance, fuel load and the weight

of the chimney.

Ensure that your floor will support these weights prior to

installation. Add sufficient additional support to meet this

weight requirement prior to installation. The weight of the

appliance is 192 lbs.

NOTICE:

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector,

fire officials or authorities having jurisdiction over

restrictions, installation inspection and permits.

It is a good idea to plan your installation on paper, using

exact measurements for clearances and floor protection,

before actually beginning the installation. Location of the

appliance and chimney will affect performance.

Consideration must be given to:

•

Safety, convenience, traffic flow

• Placement of the chimney and chimney connector and

to minimize the use of chimney offsets.

• Place the appliance where there will be a clear

passage for a Listed chimney through the ceiling and

roof (vertical) or through exterior wall (horizontal).

• Installing the required outside air kit will affect the

location of the vent termination.

When locating vent and venting termination, the ideal

location is to vent above roof line when possible. This

minimizes the affects of wind loading.

WARNING

Risk of Fire.

Damaged parts could impair safe operation. Do NOT

install damaged, incomplete or substitute components.

Содержание CASTILEI-MBK-C

Страница 1: ...d approved for wood pellets only Burning of any other type of fuel voids your warranty CAUTION HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high ...

Страница 2: ...stall Checklist 7 3 Dimensions and Clearances A Appliance Dimensions 8 B Clearance To Combustibles UL and ULC 10 C Masonry Chimney and Fireplace Clearances 11 D Minimum Opening for Masonry ZC Fireplaces 11 E Hearth Extension 12 F Floor Protection 12 G Installation into a Factory Built Fireplace 12 H Installation into a Masonry Fireplace 13 I Prefabricated Metal Chimney 13 4 Vent Information A Vent...

Страница 3: ...y 70 4 HHV Tested Efficiency 66 1 EPA BTU Output 5 800 to 22 400 hr BTU Input 9 300 to 30 600 hr Vent Size 3 or 4 L or PL or 6 inches Hopper Capacity 45 lbs Fuel Premium Wood Pellets Weighted average LHV Low Heating Value efficiency using data collected during EPA emissions test Weighted average HHV High Heating Value efficiency using data collected during EPA emissions test A range of BTU outputs...

Страница 4: ...such fuels can expose you to chemicals including carbon black which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to WWW P65Warnings ca gov F Non Combustible Materials Material which will not ignite and burn composed of any combination of the following Steel...

Страница 5: ... installation Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits It is a good idea to plan your installation on paper using exact measurements for clearances and floor protection before actually beginning the i...

Страница 6: ...ully during the installation to ensure maximum safety and benefit Follow pipe manufacturer instructions for installation and air clearance requirements Tools and building supplies normally required for installation unless installing into an existing masonry fireplace Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Measure Plumb Line 1 4 Self Tapping Screws Framing Material Hi temp...

Страница 7: ...nd copying this checklist for your file That this checklist remain visible at all times on the appliance until the installation is complete Electrical 120 VAC unswitched power provided to the appliance Check outlet with multi meter for proper polarity and voltage 115 120 VAC Record voltage reading _____________ ATTENTION INSTALLER Follow this Standard Work Checklist This standard work checklist is...

Страница 8: ...8 in 333mm 13 1 8 in 333mm 11 in 280mm 11 in 280mm 32 3 8 in 822mm 32 3 8 in 822mm 10 1 4 in 262mm 10 1 4 in 262mm 8 in 203mm 8 in 203mm Figure 8 1 Top View with Small Surround Panel Set Figure 8 2 Front View with Small Surround Panel Set Figure 8 6 Front View with Large Surround and Cast Panel Set Figure 8 3 Front View with Large Surround Panel Set 9 1 2 in 240 9 1 2 in 240 16 in 407 16 in 407 48...

Страница 9: ...579 22 3 4 in 579 11 3 8 in 290 11 3 8 in 290 21 in 533 21 in 533 2 in 51 2 in 51 25 1 4 in 643 25 1 4 in 643 9 3 4 in 247mm 9 3 4 in 247mm 22 3 4 in 579mm 22 3 4 in 579mm 11 3 8 in 290mm 11 3 8 in 290mm 21 in 533mm 21 in 533mm 2 in 51mm 2 in 51mm 25 1 4 in 643mm 25 1 4 in 643mm Figure 9 2 Side View with Small or Large Surround Panel Set ...

Страница 10: ...f your floor protector choice must be added to this dimension 23 in top vent 584mm 23 1 2 in rear vent 597mm 23 in top vent 584mm 23 1 2 in rear vent 597mm 31 7 8 in 810mm 16 7 8 in 429mm NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Comply wi...

Страница 11: ...2mm Location Inches Millimeters A Height 21 1 4 540 B Front Width Steel Panel Set 28 3 8 721 Front Width Cast Panel Set 28 1 4 718 C Rear Width 23 7 8 606 D Depth Steel Panel Set 13 3 8 340 Depth Cast Panel Set 13 1 8 333 FIREPLACE FRONT SURFACE MANTEL USA 14 in CANADA 14 356mm 37 1 2 in 940mm 12 in max HEARTH EXTENSION No thermal protection required ember protection only Figure 11 3 NOTE Minimum ...

Страница 12: ...he hearth must be supported Manufacturer designed adjustable support kit can be ordered from your dealer NOTE Refer to chimney liner manufacturer for recommendations on supporting the liner Installation into fireplaces without a permit will void the listing The firebrick refractory glass doors screen rails screen mesh and log grates can be removed from a factory built firebox in order to gain mini...

Страница 13: ...r installing the approved chimney liner meeting type UL 103 HT requirements 2100 F per UL 1777 If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The a...

Страница 14: ...ruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other combus tible 12 in 36 in no OAK Clearance from any forced air intake of other appliance 12 in Clearance horizontally from combustible wall 15 in Vente...

Страница 15: ...tilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house Vent Configurations When installing a pellet appliance with a horizontal vent configuration the frequency of power outages should be considered Power outages during operation will cause the appliance to immediately turn off and may create cond...

Страница 16: ...appliance to operate properly It can be strongest in lower levels of the house Causes include Exhaust fans kitchen bath etc Range hoods Combustion air requirements for furnaces water appliances and other combustion appliances Clothes dryers Location of return air vents to furnace or air conditioning Imbalances of the HVAC air handling system Upper level air leaks such as Recessed lighting Attic ha...

Страница 17: ...tallation Figure 17 2 1 Locate the calculated equivalent feet of pipe on the vertical left side of the chart 2 Move to the right horizontally on the chart until you reach your altitude above sea level 3 If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used 4 If it is anywhere above the diagonal line a 4 inch 102mm diameter pipe is required Figure 17 1 Pellet Venting Componen...

Страница 18: ...rect Connect with Outside Air B Direct Connect without Outside Air Outside Air through Rear Wall Figure 18 1 Figure 18 2 Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NFPA 211 Factory built chimney must be a minimum 6 inch 152mm UL103 HT WARNING CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as a...

Страница 19: ... through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insu lation such as mineral wool or ceramic Do not use high temperature caulking materials to seal any edge to prevent future service ability C Full Reline With Outside Air Horizontal Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NF...

Страница 20: ...ng Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Outside Air Pipe Outside Air Termination at Chimney Top 12 305mm min below 12 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as mineral wool or ceramic Do not use high temperature caulk ing mate...

Страница 21: ...e and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall Figure 21 1 Figure 21 2 Figure 21 3 Leveling Bolt on each Side 2 inch diameter Flex Pipe Attach Termination Cap to Exterior Wall Leveling Bolt 2 inch diameter Flex Pipe Attach Termination Cap to Exterior Wall Leveling Bolt CAUTI...

Страница 22: ... Figure 22 3 NOTE The right cast side bracket has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when removing side 6 Install the power cord in the surround If power enters the appliance on the right side Using the pliers attach cord restraint 12 inches from the female end of the cord and then press into th...

Страница 23: ...to be routed through the back of the insert When routing the power cord keep cord lying flat as possible keeping the cord away from all exhaust surfaces and moving parts After routing install cord restraint and press into the left side panel 7 Slide surround over the top of the insert into place Surround attaches to bottom and top of insert sides with the supplies 1 4 inch screws 8 Plug cord into ...

Страница 24: ...R Appliance BATTERY BATTERY NOTE Ensure bare wire ends are held ALL the way into the terminal block while the screws are being tightened 6 There are two AA ALKALINE ONLY batteries already installed into the thermostat to activate remove black plastic tab that is located inside the battery compartment 7 Snap the thermostat to the base plate 2 Use a drill with either a 3 16 drill bit for drywall or ...

Страница 25: ...og Set Placement Instructions Two Piece Log Set Installation 1 Open door to expose the firebox 2 Install the left log first and then the right log Figure 25 1 3 Lean the logs against the cast iron brick in the back of the firebox 4 Push the logs to the far left and far right against the sides of the firebox Figure 25 2 5 To clean the logs use a vacuum cleaner and a soft brush attachment or a paint...

Страница 26: ...RT NUMBER 811 0872 Spark Arrestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 27 1 CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage WARNING It is critical to have a working smoke detector installed in the home of appliance operation Smoke alarms that are properly installed and maintained...

Страница 27: ...27 06 21 7022 801H CASTILE INSERT 8 Reference Materials Date of Service Performed By Description of Service A Service and Maintenance Log ...

Страница 28: ...28 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 29: ...29 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 30: ...30 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 31: ...31 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 32: ...r 3 Inch Tall Vertical Installs Only PEL DAMP3 Y Damper 4 Inch Tall Vertical Installs Only PEL DAMP4 Log Set LOGS 30 OE Log Rear Left 7050 144 Log Rear Right 7050 143 Outside Air Kit Rear 811 0872 Channel Air Intake SRV413 7040 Cover Outside Air Kit Floor 411 1071 Hose Alum Flex 2 Inch x 3 Ft 3 Ft SRV200 0860 Outside Air Cap Assembly 7001 044 Outside Air Collar Assembly SRV7001 045 Trim Plate Outs...

Страница 33: ...ound Basic Large SP CSTLI5134 Component Pack SRV7022 055 Surround Basic Standard SP CSTLI4331 Component Pack SRV7022 055 Surround Standard Use With Cast Trim SP CSTLI4230 CM Component Pack SRV7022 054 Surround Standard Use With Cast Trim SP CSTLI4834 CM Thermostat Programmable PROG STAT Trim Cast Matte Black 811 0930 Mahogany 811 0960 Twilight TR CAST TWL Footer Left Matte Black 414 7090MBK Mahoga...

Страница 34: ...24 Y Nut Lock 1 4 20 Qty 25 226 0090 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw 8 32 X 1 4 Qty 40 225 0240 40 Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw 1 4 20X3 8 Phillips Button Head Pkg of 24 7000 401 24 Y Screw Flat Head Philips 8 32X1 2 Pkg of 12 220 0490 12 Y Screw Machine Screw 1 4 20X5 8 Pkg of 24 220 0440 24 Y Screw Pan H...

Страница 35: ...35 06 21 7022 801H CASTILE INSERT ...

Страница 36: ... maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Notes Th...

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