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23

06/21

7022-801H

CASTILE INSERT

F. Surround and Cast Trim Set 

1.  Place the peel and stick round felt vibration insulation 

pads on the front side in each corner of the top metal 

piece and on the back side in each corner of the top 

cast piece 

(Figure 23.1).

2. 

Lay surround face down on a flat protected surface to 

prevent  scratching.

3.  Using the Phillips screwdriver attach the side surrounds 

to the top surround using 2 sheet metal screws 

provided with the kit on each side.

4.  Assemble Cast Trim and attach to surround:

a.  Place corresponding cast trim pieces (2 cast trim 

sides and 1 cast trim header) underneath the 

surround set, also face down. Align the holes in 

the metal pieces with the 5 bosses on the top 

cast piece and 2 bosses on each side piece 

(Figure 23.1)

.

b.  Attach the magnets to the magnet brackets with 

one countersink screw each. Attach magnet and 

bracket to the metal surround sides with magnet 

facing the front as shown in 

Figure 23.1

.

c.  Place cast footers under metal sides aligning the 

top and bottom holes.

d.  The 9 mounting clips are shipped in one long strip. 

Use your hands or pliers to break them apart.

6. 

Install the power cord in the surround:

 

-

If power enters the appliance on the right side:

 

Using the pliers, attach cord restraint 12 inches 

from the female end of the cord and then press into 

the right side panel.

 

-

If power enters appliance on the left side: 

The 

cord will have to be routed through the back of 

the insert. When routing the power cord, keep 

cord lying flat as possible, keeping the cord away 

from all exhaust surfaces and moving parts. After 

routing, install cord restraint and press into the left 

side panel.

7.  Slide surround over the top of the insert into place. 

Surround attaches to bottom and top of insert sides 

with the supplies 1/4 inch screws. 

8.  Plug cord into inlet on junction box routing the wire.

9.  Install plug into unused hole.

(4) Felt Vibration

Insulation Pads

Secure 

Surrounds 

to Cast 

Trim Kit

Attach Magnet 

before install-

ing Cast 

Footers

Magnet Installed

Cast Footers: 

Left and Right

Back 
of 
Side 
Piece

Magnet Attached - Faces Front

Clearance Notch

Figure 23.2

Figure 23.3

Figure 23.1

Surround Set 

attaches to top 

and bottom of 

insert sides.

Thumb 

Screw

Bracket

Figure 23.4

NOTE:

 The right cast side bracket has the hopper cut out 

switch attached. Remove the retainer from the 

right side and allow to hang down into the insert 

or disconnect the switch when removing side.

5. 

Remove the cast sides before attaching the surround 

and trim. Lift up the top to expose the thumb screws 

that secure the cast sides. Remove the thumb screw 

and top bracket and then remove the cast side.

e.  Each clip has a clearance notch to allow room for 

the cast on the boss. Place the clips over the boss 

so that the notch is facing the outer edge of the 

surround 

(Figure 23.3)

.

f. 

It is best to install all of the 1/4-20 screws only 

half way at first to allow for adjustments. After 

adjustment tighten the 2 screws in each footer first 

and then work your way around to the rest.

Содержание CASTILEI-MBK-C

Страница 1: ...d approved for wood pellets only Burning of any other type of fuel voids your warranty CAUTION HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high ...

Страница 2: ...stall Checklist 7 3 Dimensions and Clearances A Appliance Dimensions 8 B Clearance To Combustibles UL and ULC 10 C Masonry Chimney and Fireplace Clearances 11 D Minimum Opening for Masonry ZC Fireplaces 11 E Hearth Extension 12 F Floor Protection 12 G Installation into a Factory Built Fireplace 12 H Installation into a Masonry Fireplace 13 I Prefabricated Metal Chimney 13 4 Vent Information A Vent...

Страница 3: ...y 70 4 HHV Tested Efficiency 66 1 EPA BTU Output 5 800 to 22 400 hr BTU Input 9 300 to 30 600 hr Vent Size 3 or 4 L or PL or 6 inches Hopper Capacity 45 lbs Fuel Premium Wood Pellets Weighted average LHV Low Heating Value efficiency using data collected during EPA emissions test Weighted average HHV High Heating Value efficiency using data collected during EPA emissions test A range of BTU outputs...

Страница 4: ...such fuels can expose you to chemicals including carbon black which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to WWW P65Warnings ca gov F Non Combustible Materials Material which will not ignite and burn composed of any combination of the following Steel...

Страница 5: ... installation Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits It is a good idea to plan your installation on paper using exact measurements for clearances and floor protection before actually beginning the i...

Страница 6: ...ully during the installation to ensure maximum safety and benefit Follow pipe manufacturer instructions for installation and air clearance requirements Tools and building supplies normally required for installation unless installing into an existing masonry fireplace Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Measure Plumb Line 1 4 Self Tapping Screws Framing Material Hi temp...

Страница 7: ...nd copying this checklist for your file That this checklist remain visible at all times on the appliance until the installation is complete Electrical 120 VAC unswitched power provided to the appliance Check outlet with multi meter for proper polarity and voltage 115 120 VAC Record voltage reading _____________ ATTENTION INSTALLER Follow this Standard Work Checklist This standard work checklist is...

Страница 8: ...8 in 333mm 13 1 8 in 333mm 11 in 280mm 11 in 280mm 32 3 8 in 822mm 32 3 8 in 822mm 10 1 4 in 262mm 10 1 4 in 262mm 8 in 203mm 8 in 203mm Figure 8 1 Top View with Small Surround Panel Set Figure 8 2 Front View with Small Surround Panel Set Figure 8 6 Front View with Large Surround and Cast Panel Set Figure 8 3 Front View with Large Surround Panel Set 9 1 2 in 240 9 1 2 in 240 16 in 407 16 in 407 48...

Страница 9: ...579 22 3 4 in 579 11 3 8 in 290 11 3 8 in 290 21 in 533 21 in 533 2 in 51 2 in 51 25 1 4 in 643 25 1 4 in 643 9 3 4 in 247mm 9 3 4 in 247mm 22 3 4 in 579mm 22 3 4 in 579mm 11 3 8 in 290mm 11 3 8 in 290mm 21 in 533mm 21 in 533mm 2 in 51mm 2 in 51mm 25 1 4 in 643mm 25 1 4 in 643mm Figure 9 2 Side View with Small or Large Surround Panel Set ...

Страница 10: ...f your floor protector choice must be added to this dimension 23 in top vent 584mm 23 1 2 in rear vent 597mm 23 in top vent 584mm 23 1 2 in rear vent 597mm 31 7 8 in 810mm 16 7 8 in 429mm NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Comply wi...

Страница 11: ...2mm Location Inches Millimeters A Height 21 1 4 540 B Front Width Steel Panel Set 28 3 8 721 Front Width Cast Panel Set 28 1 4 718 C Rear Width 23 7 8 606 D Depth Steel Panel Set 13 3 8 340 Depth Cast Panel Set 13 1 8 333 FIREPLACE FRONT SURFACE MANTEL USA 14 in CANADA 14 356mm 37 1 2 in 940mm 12 in max HEARTH EXTENSION No thermal protection required ember protection only Figure 11 3 NOTE Minimum ...

Страница 12: ...he hearth must be supported Manufacturer designed adjustable support kit can be ordered from your dealer NOTE Refer to chimney liner manufacturer for recommendations on supporting the liner Installation into fireplaces without a permit will void the listing The firebrick refractory glass doors screen rails screen mesh and log grates can be removed from a factory built firebox in order to gain mini...

Страница 13: ...r installing the approved chimney liner meeting type UL 103 HT requirements 2100 F per UL 1777 If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The a...

Страница 14: ...ruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other combus tible 12 in 36 in no OAK Clearance from any forced air intake of other appliance 12 in Clearance horizontally from combustible wall 15 in Vente...

Страница 15: ...tilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house Vent Configurations When installing a pellet appliance with a horizontal vent configuration the frequency of power outages should be considered Power outages during operation will cause the appliance to immediately turn off and may create cond...

Страница 16: ...appliance to operate properly It can be strongest in lower levels of the house Causes include Exhaust fans kitchen bath etc Range hoods Combustion air requirements for furnaces water appliances and other combustion appliances Clothes dryers Location of return air vents to furnace or air conditioning Imbalances of the HVAC air handling system Upper level air leaks such as Recessed lighting Attic ha...

Страница 17: ...tallation Figure 17 2 1 Locate the calculated equivalent feet of pipe on the vertical left side of the chart 2 Move to the right horizontally on the chart until you reach your altitude above sea level 3 If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used 4 If it is anywhere above the diagonal line a 4 inch 102mm diameter pipe is required Figure 17 1 Pellet Venting Componen...

Страница 18: ...rect Connect with Outside Air B Direct Connect without Outside Air Outside Air through Rear Wall Figure 18 1 Figure 18 2 Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NFPA 211 Factory built chimney must be a minimum 6 inch 152mm UL103 HT WARNING CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as a...

Страница 19: ... through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insu lation such as mineral wool or ceramic Do not use high temperature caulking materials to seal any edge to prevent future service ability C Full Reline With Outside Air Horizontal Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NF...

Страница 20: ...ng Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Outside Air Pipe Outside Air Termination at Chimney Top 12 305mm min below 12 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as mineral wool or ceramic Do not use high temperature caulk ing mate...

Страница 21: ...e and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall Figure 21 1 Figure 21 2 Figure 21 3 Leveling Bolt on each Side 2 inch diameter Flex Pipe Attach Termination Cap to Exterior Wall Leveling Bolt 2 inch diameter Flex Pipe Attach Termination Cap to Exterior Wall Leveling Bolt CAUTI...

Страница 22: ... Figure 22 3 NOTE The right cast side bracket has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when removing side 6 Install the power cord in the surround If power enters the appliance on the right side Using the pliers attach cord restraint 12 inches from the female end of the cord and then press into th...

Страница 23: ...to be routed through the back of the insert When routing the power cord keep cord lying flat as possible keeping the cord away from all exhaust surfaces and moving parts After routing install cord restraint and press into the left side panel 7 Slide surround over the top of the insert into place Surround attaches to bottom and top of insert sides with the supplies 1 4 inch screws 8 Plug cord into ...

Страница 24: ...R Appliance BATTERY BATTERY NOTE Ensure bare wire ends are held ALL the way into the terminal block while the screws are being tightened 6 There are two AA ALKALINE ONLY batteries already installed into the thermostat to activate remove black plastic tab that is located inside the battery compartment 7 Snap the thermostat to the base plate 2 Use a drill with either a 3 16 drill bit for drywall or ...

Страница 25: ...og Set Placement Instructions Two Piece Log Set Installation 1 Open door to expose the firebox 2 Install the left log first and then the right log Figure 25 1 3 Lean the logs against the cast iron brick in the back of the firebox 4 Push the logs to the far left and far right against the sides of the firebox Figure 25 2 5 To clean the logs use a vacuum cleaner and a soft brush attachment or a paint...

Страница 26: ...RT NUMBER 811 0872 Spark Arrestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 27 1 CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage WARNING It is critical to have a working smoke detector installed in the home of appliance operation Smoke alarms that are properly installed and maintained...

Страница 27: ...27 06 21 7022 801H CASTILE INSERT 8 Reference Materials Date of Service Performed By Description of Service A Service and Maintenance Log ...

Страница 28: ...28 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 29: ...29 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 30: ...30 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 31: ...31 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Страница 32: ...r 3 Inch Tall Vertical Installs Only PEL DAMP3 Y Damper 4 Inch Tall Vertical Installs Only PEL DAMP4 Log Set LOGS 30 OE Log Rear Left 7050 144 Log Rear Right 7050 143 Outside Air Kit Rear 811 0872 Channel Air Intake SRV413 7040 Cover Outside Air Kit Floor 411 1071 Hose Alum Flex 2 Inch x 3 Ft 3 Ft SRV200 0860 Outside Air Cap Assembly 7001 044 Outside Air Collar Assembly SRV7001 045 Trim Plate Outs...

Страница 33: ...ound Basic Large SP CSTLI5134 Component Pack SRV7022 055 Surround Basic Standard SP CSTLI4331 Component Pack SRV7022 055 Surround Standard Use With Cast Trim SP CSTLI4230 CM Component Pack SRV7022 054 Surround Standard Use With Cast Trim SP CSTLI4834 CM Thermostat Programmable PROG STAT Trim Cast Matte Black 811 0930 Mahogany 811 0960 Twilight TR CAST TWL Footer Left Matte Black 414 7090MBK Mahoga...

Страница 34: ...24 Y Nut Lock 1 4 20 Qty 25 226 0090 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw 8 32 X 1 4 Qty 40 225 0240 40 Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw 1 4 20X3 8 Phillips Button Head Pkg of 24 7000 401 24 Y Screw Flat Head Philips 8 32X1 2 Pkg of 12 220 0490 12 Y Screw Machine Screw 1 4 20X5 8 Pkg of 24 220 0440 24 Y Screw Pan H...

Страница 35: ...35 06 21 7022 801H CASTILE INSERT ...

Страница 36: ... maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Notes Th...

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