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Rev. 4-16a 

18

 

 

Addendum 

 

Frequently Asked Questions (FAQ) 

See website for more details and additional information 

 

Probe size vs. Sample volume 

Selecting the proper size probe is a critical factor when sonicating a sample.  The sample volume to be 
processed must correlate with the tip diameter.  Each probe has a recommended sample volume 
range.  This range may overlap with other probes.  For example the 1/8” probe can process 
approximately 1-15ml.  Depending on the type of sample you may be able to process a little less than 
1ml or slightly more than 15ml.   
 
Small volumes require a small tip to fit inside the sample tube.  Small tips or probes are recommended 
for processing samples inside small, thin vessels and never samples larger than 50ml.  Probes ¼” or 
less are high intensity and made for short processing times.  Using a small probe tip for long time 
periods will generate a considerable amount of heat. Pulse mode should be used to reduce heat 
buildup. 
 
While there is no absolute sample volume range for any probe/horn, below is a general guideline to 
follow.  Using a sample volume outside each tip diameter’s range is generally not recommended. 

 

Tip Diameter 

Processing Volume Range 

1/16"    (2mm) 

0.2ml - 5ml 

1/8"      (3mm)  

0.5ml - 15ml 

1/4"      (6mm)  

5ml - 50ml 

 
Vessel shape and size 

A narrow vessel is preferable to a wide vessel.  The ultrasonic energy is generated from the tip and is 
directed downward.  As a sample is processed the liquid is pushed down and away in all directions.  If 
the vessel is too wide it will not mix effectively and some sample will remain untreated at the periphery. 
Twice the volume in a narrow vessel takes a shorter time to process than the same volume in a wider 
vessel.  The probe should never touch the sides or bottom of the vessel. 
 

How to prevent foaming 

(small sample issue) 

Foaming is a problem that often occurs with samples volumes below 1ml.  The cause of foaming is 
generally 2 issues: too high of an amplitude setting or the tip is not immersed deep enough.   
 

Tip depth 

The depth of the probe inside the sample vessel is another important issue.  If the probe is too close to 
the surface of the liquid it can create foam.  If the probe is too deep it may sonicate against the bottom 
of the vessel and not effectively processing the sample.  The sample must flow freely below the tip in 
order to be mixed effectively.  Without effective mixing you cannot ensure the entire sample volume will 
pass below the tip and become processed.  The probe should be immersed at least 1.5 times the tip 
diameter.  Before processing actual samples, it is recommended to test the probe in a vessel filled with 
water to observe the ultrasonic energy and the flow pattern of the liquid.  During this test you can adjust 
the probe’s depth until you see adequate mixing and movement of the water.   
 

Power vs. intensity 

Power is the measure of the electrical energy that is being delivered to the convertor. It is measured in 
watts and displayed on the sonicator’s screen.  At the convertor, the electrical energy is transformed 

Содержание Q55

Страница 1: ...Rev 6 19 Sonicator ULTRASONIC PROCESSOR Part No Q55 OPERATION MANUAL Qsonica LLC 53 Church Hill Rd Newtown CT 06470 USA Phone 203 426 0101 Fax 203 426 7026 info sonicator com www sonicator com...

Страница 2: ...rinciples of Operation 7 5 Description of Components Functions of Controls 8 10 6 Preparation for Use 11 7 Operating Instructions 12 13 8 Maintenance 14 16 9 Troubleshooting 16 10 Service Return of Eq...

Страница 3: ...arranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under...

Страница 4: ...me Hood Hearing protection is highly recommended It is recommended that a sound abating enclosure or ear protection be used when operating the Ultrasonic Processor NEVER immerse the converter in liqui...

Страница 5: ...Voltage 24 VDC Rated Power 55 Watts Weight 3 lbs 1 36 Kg Dimensions 8 W x 7 5 L x 5 75 H 20cm x 19cm x 14 6cm Output Voltage 700 Vrms max Output Frequency 20 KHz Converter Weight 0 75 lbs 0 34Kg Dimen...

Страница 6: ...ot configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency Manufacturer is not responsibl...

Страница 7: ...ation of the tip causes cavitation the formation and violent collapse of microscopic bubbles The collapse of thousands of cavitation bubbles releases tremendous energy in the cavitation field The eros...

Страница 8: ...Components Functions of Controls The Model Q55 includes a standard 1 8 diameter microtip 4422 Q55 Front Panel Q55 Rear Panel Generator Converter 1 8 Microtip Converter Cable Footswitch Jack Convertor...

Страница 9: ...robe tip Continuous Thumb Switch Continuous Position Probe tip is energized when the amplitude is set above 0 ThumbSwitch Position Probe tip is energized once the thumbswitch or footswitch is depresse...

Страница 10: ...Rev 4 16a 10 Note Improper clamping can damage the system and void the warranty Correct way to clamp Not correct Note Using a Qsonica sound enclosure or stand will ensure a proper fit...

Страница 11: ...iversal 100V 240V 50 60 Hz AC to DC switch mode power supply capable of delivering 24 volts at 2 5 amperes is supplied with your system If it is necessary to convert the unit for different voltage ope...

Страница 12: ...ssembled screw the probe onto the convertor and using the wrenches provided tighten it securely Check the tightness of an already assembled probe by using the wrench set Please refer to images in the...

Страница 13: ...ch or Footswitch mode 1 Ensure that the amplitude control knob is set to 0 2 Set the switch on the front panel to ThumbSwitch 3 If needed connect the foot switch cable to the designated jack on the ba...

Страница 14: ...ltrasonic processors create high intensity vibration which puts stress on the converter and horn assembly The sides and end of the probe must never be allowed to come in contact with anything but the...

Страница 15: ...cotton swab to remove any debris on the threading of the connecting stud Allow the alcohol to dry completely 3 Clean threading in converter Use alcohol and a cotton swab to remove any debris on the th...

Страница 16: ...renches provided The convertor and or microtip has been dropped A microtip being operated is damaged or worn past its useful life If the problem persists after inspecting all of these please contact C...

Страница 17: ...or exposed to radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment l...

Страница 18: ...d the liquid is pushed down and away in all directions If the vessel is too wide it will not mix effectively and some sample will remain untreated at the periphery Twice the volume in a narrow vessel...

Страница 19: ...nsity sonication If you operate at a high amplitude setting you will have high intensity sonication In order to be able to reproduce results the amplitude setting temperature viscosity and volume of t...

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