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35

Test Procedures: 

Model 3800 

 

1. Inspection 

a.  Carefully inspect the amplifier module for burned or damaged components. 

2. Hook-up 

a.  Connect load resistors, oscilloscope channel A (20V/Div.), and distortion analyzer (1000 

Watt/0.1% input/distortion) to the amplifier output. Note: the output may be measured before 
the relay at the center tap (pins 7 and 8 of the 8-pin connector) 

b.  Connect the analyzer’s distortion output to channel B of the oscilloscope (0.1V/Div.) 
c.  Set the analyzer signal output to 2kHz, 1.25V RMS. Make all signal level changes with the 

amplifier gain controls after this adjustment is completed. 

d.  Connect the Variac (set to 0) to the amplifier’s AC inlet receptacle. 

 

Note:   Do not connect the telephone mod signal connector at this point. 

The following instructions are for 120 V models. For 240 V models, expect half the AC current draw 
at twice the AC voltage with respect to the AC measurements given. 

 
3. Initial 

start-up 

a.  Disconnect the load resistors from the amplifier. 
b.  Turn the amplifier on and slowly increase the Variac setting to 120VAC. Watch the 5 amp 

current meter for excessive current draw (more than 0.4 amps). The power/protect LED should 
come on red at about 20VAC. At approximately 100VAC the speaker mute relay should turn on 
and the power/protect LED should turn green. 

c.  Install the input mod connector. Observe the output for symmetrical waveform; the distortion 

analyzer should indicate less than 0.05% distortion. The signal level on the oscilloscope should 
read 160V

P-P

 (400W) when set in accordance with the above procedure (step 2c.). This verifies 

correct overall channel gain. Characteristic step spikes should be visible on the positive and 
negative halves of the waveform (still into no load) on channel B of the oscilloscope. 

d.  Switch the load to 8 ohms and vary the amplifier gain just above and below the step switching 

level. Watch for obvious step oscillation. This test must be done when the amplifier channel is 
cold since any tendency to instability will disappear as the amplifier warms up. You may 
experience a severe glitch on the negative step, which can be corrected by barely turning up 
the crossover trimmer. Verify that positive and negative peaks go into step switching within 3 
volts peak of each other. 

e.  Move the wiring harness and tap the circuit boards with a non-conductive implement such as 

the handle of a small screwdriver and watch the scope output and distortion trace for 
intermittency. Remove the 8-ohm load. 

4. DC 

protect 

a.  Check that there is no load on the output of the amplifier. Use a jumper to short pin 8 (+) of the 

IC to ground; the relay must turn off and the power/protect LED must turn red immediately 
(within 0.1 second). The amp should return to normal operation 2 to 3 seconds after removing 
the short. 

b.  Short pin 4 (-) of the IC to ground; the relay must turn off and the power/protect LED must turn 

red immediately (within 0.1 second). The amp should return to normal operation 2 to 3 seconds 
after removing the short. 

5. Signal 

indicators 

a.  With a 2kHz input signal, adjust the amp gain to obtain 50W of output power. The two yellow 

LEDs should be on at this point; the –6dB LED may be dimly lit. 

b.  Attenuate the signal by 10dB. The –6dB LED should be off. 
c.  Attenuate the signal by 20dB. The –6dB LED should be off and the –30dB LED should be dimly 

lit. 

6.  4 ohm power output and frequency response 

a.  Switch the distortion analyzer to volts/power. Select a 2kHz signal input to the amplifier. 
b.  Adjust the input signal to obtain 300 watts (x2) output and observe power output at 20Hz (-

0.5dB max.), and 20kHz (-0.5dB max.). 

7. Current 

limit 

adjustment 

Содержание III Series

Страница 1: ...Series III Power Amplifiers TECHNICAL SERVICE MANUAL 3800 R E V B TD 300001 AX 3500 3350 3200...

Страница 2: ...Power Amplifiers QSC Audio Products Inc Technical Services Group Toll Free 800 772 2834 Local 714 957 7150 Fax 714 754 6173 QSC Audio Products Inc 1675 MacArthur Blvd Costa Mesa CA 92626 www qscaudio...

Страница 3: ...3 SERIES THREE POWER AMPLIFIERS...

Страница 4: ...Diagram 18 Detailed Explanations 18 Troubleshooting Chart 23 Introduction 23 1 Current Draw Section 23 2 Protection Circuit Problems 24 3 Faults With Signal Present 25 Series Three Test Procedures 29...

Страница 5: ...d in parallel 2 terminal barrier strip and 5 way binding post outputs wired in parallel octal input sockets provided for input transformers or active accessories ground lift terminal block Cooling Pas...

Страница 6: ...allel 2 terminal barrier strip and 5 way binding post outputs wired in parallel octal input sockets provided for input transformers or active accessories ground lift terminal block Cooling Passive coo...

Страница 7: ...s wired in parallel 2 terminal barrier strip and 5 way binding post outputs wired in parallel octal input sockets provided for input transformers or active accessories ground lift terminal block Cooli...

Страница 8: ...signal level indicators flashing over temp indicators Cooling Passive cooling combined with high efficiency output stage for 50 reduction in dissipated heat Unique circuit configuration provides dire...

Страница 9: ...BP 001UF 100V 10 MYLAR C1 C9 D9 D18 C10 C15 QD 004410 TX BJTN 80V 25A 1 5W 2N4410 Q9 Q13 CA 222100 BP 0022UF 100V 10 MYLAR C3 Q14 CA 347050 BP 047UF 50V 10 MYLAR C7 C8 QD 004744 ZA ZENER 15V 1W 5 1N4...

Страница 10: ...BC 5 1K 1 4W 5 CF R6 RE 210001 BM RESISTOR MF 10 OK 1 1 4 R1 R2 R3 R4 RE 212101 CM 12 1K 1 2W 1 MF R7 RE 210005 BC 10K OHM 1 4W CARBON 5 R45 RE 230005 BC 30K 1 4W 5 CF R46 RE 242201 BM RESISTOR 42 2K...

Страница 11: ...DGE RECT QD 0003 9 ZT ZENER 3 9V 25W DZ84073ID Z15 PL 003 65 TW TIE WRAP 4 BLACK SMALL QD 0004 7 ZT ZENER 4 7V 25W DZ840731E Z16 PL 000011 TW TIE WRAP 11 WHITE LONG QD 0007 5 ZT ZENER 7 5V 25W DZ84073...

Страница 12: ...CF R11 R20 R21 R61 RE 010005 CC 100 1 2W 5 CF R32 RE 033201 BM 332 1 4W 1 MF R8 RE 033005 HW 330 OHM 5 WATT WW 10 R52 RE 015005 BC 150 1 4W 5 CF R57 R58 RE 110005 BC 1K 1 4W 5 CF R5 RE 110005 EM 1K 2...

Страница 13: ...ULATOR D21 D22 LB 100003 SR ON SUBPANEL PL 903125 SP SPACER ROUND NYLON 0 047 L1 L2 LB 376002 MP ON SUBPANEL R14 MS 350410 HS HEAT SINK PL 905385 SP SPACER RND NYL 6 0 385 L B LD1 LD2 MS 350472 SP SUB...

Страница 14: ...000050 NR NTC THERMISTOR 50 OHM R14 RE 001005 EM 10 2W 5 MOFP R56 RE 002205 DM 22 1W 5 MOFP R15 R16 R17 R18 RE 010005 BC 100 1 4W 5 CF R11 R20 R21 R61 RE 018005 CC 180 1 2W 5 CF R32 RE 033201 BM 332...

Страница 15: ...NW 060410 ST A 4 SPRING TOOTH LOCKWASHER P NW 060400 HN 6 32 BY 1 4 HEX NUT P D5 D6 PC 000046 AM MAIN NPN BOARD PL 000220 MI D5 D6 PL 905100 SP SPACER ROUND NYLON 6 0 L1 L2 PT 250000 AT RES VAR IT 5K...

Страница 16: ...M 6 8 OHM 1W MET OXIDE 5 R13 NW 060410 ST LCKWSHR ON HEAT XFER BRKT MTG PEMS RE 247005 BC 47K 1 4 W 5 CF R11 NW 060400 HN 6 32 BY 1 4 HEX NUT PEMS RE 210005 BC 10K OHM 1 4W CARBON 5 R2 R12 PC 000047 B...

Страница 17: ...BG GAIN PCB BOARD PL 905385 SP SPACER RND NYL 6 0 385 L B LD1 LD2 LD3 LD4 LD5 PL 909235 SP HOLDER LED 90 DEGREES NY LD1 LD2 LD3 LD4 LD5 QD 000134 LR LED RED T 1 3 4 LD1 LD2 QD 000134 LX LED R G T 1 3...

Страница 18: ...e power supplies are DC coupled with the usual transformer center tap We use a speaker relay for DC protection as discussed in section 6 The second unusual feature is that we reverse the usual locatio...

Страница 19: ...ermined by the base current to each driver through 1K resistors and 3 9V zener diodes R19 and R22 Z15 and Z16 When the op amp rails are at their normal 15V this current is about 9ma and results in abo...

Страница 20: ...an at full output By having a lower level DC supply for lower levels of output voltages up to 50 we greatly reduce waste voltage and power for lower level signals Of course the big problem is to switc...

Страница 21: ...2V This is enough to forward bias the bridge rectifier B2 and turn on Q19 Note that Q19 is connected to the rectifier so that either polarity of DC will trigger it When Q19 turns on it discharges E7...

Страница 22: ...22...

Страница 23: ...r pins a hard short solder short will read virtually zero volts A reading of 0 6 1V above ground indicates a reversed diode or shorted output A reading of 1 2 volts could mean a bad driver but outputs...

Страница 24: ...is enough to activate zener diode Z17 which turns off the base of Q18 which is at 2 2V when on and shuts off the relay circuit The latching effect holds the circuit off until the PTC voltage has coole...

Страница 25: ...too small of a resistance a low voltage on E7 turns Q18 on too soon d Missing or too large of a resistance at R30 no off current 3 Possible causes of an excess muting delay a Check the voltage across...

Страница 26: ...the current is too low into a shorted output as well as a 2 ohm load check a If the IC rails are o k some possible causes are i Bias resistor R19 or R22 measures too high ii Very low gain resistors se...

Страница 27: ...an indicate a problem in minor stability components see that section above b Also check the output filter R56 L2 R49 R50 C5 and inner coil R55 and L1 c Alternatively the crossover or step may be large...

Страница 28: ...s bad d Possible causes of high frequency distortion i The value of C3 is too high x10 for the slew rate compensation capacitor ii The base resistors R15 R16 R17 or R18 on the output devices are missi...

Страница 29: ...visible on the positive and negative halves of the waveform still into no load on channel B of the oscilloscope d Switch the load to 8 ohms and vary the amplifier gain just above and below the step sw...

Страница 30: ...2 output and observe power output at 20Hz 0 5dB max and 20kHz 0 5dB max 10 Temperature cycle a Switch to the 2 6 ohm load Increase the signal to the point of clipping and short the output of the ampli...

Страница 31: ...isible on the positive and negative halves of the waveform still into no load on channel B of the oscilloscope d Switch the load to 8 ohms and vary the amplifier gain just above and below the step swi...

Страница 32: ...or 9 5dB output and observe power output at 20Hz 0 5dB max and 20kHz 0 5dB max 10 Temperature cycle a Switch to the 2 ohm load Increase the signal to the point of clipping and short the output of the...

Страница 33: ...sible on the positive and negative halves of the waveform still into no load on channel B of the oscilloscope d Move the wiring harness and tap the circuit boards with a non conductive implement such...

Страница 34: ...r Select a 2kHz signal input to the amplifier b Adjust the amp gain to obtain 215 watts x2 or 7 5dB output and observe power output at 20Hz 0 5dB max and 20kHz 0 5dB max 10 Temperature cycle a Switch...

Страница 35: ...veform still into no load on channel B of the oscilloscope d Switch the load to 8 ohms and vary the amplifier gain just above and below the step switching level Watch for obvious step oscillation This...

Страница 36: ...0W x 2 10 Temperature cycle a Switch to the 2 ohm load Increase the signal to the point of clipping and short the output of the amplifier The clip LED should be on Check for recovery into 2 ohms cold...

Страница 37: ...Series Three Schematics Model3200...

Страница 38: ...Model 3350...

Страница 39: ...Model 3500 Early Version...

Страница 40: ...Model 3500 Late Version...

Страница 41: ...Model 3800...

Страница 42: ...Series Three PCB Drawings Model 3200 PCB...

Страница 43: ...Model 3350 PCB...

Страница 44: ...Model 3800 46A PCB...

Страница 45: ...Model 3800 47A PCB...

Страница 46: ...Model 3800 48B PCB...

Страница 47: ...Model 3800 Gain PCB...

Страница 48: ...QSC Audio Products Inc 1675 Mac Arthur Blvd Costa Mesa CA 92626 Tel 714 754 6175 Fax 714 754 6173...

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