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5

 

4.  Construction

 

 

4.1 

General construction tips

 

Parts placement is defined by the silkscreen printed legend on the PCB, so please observe it carefully, 
paying particular attention to the correct orientation of the semiconductors.  

The PCB is quite small and the parts are close together. You are recommended to use a low wattage iron 
with a fine tip, and fine solder e.g. 1mm diameter or less. Take care not to overheat the PCB and risk 
damaging it. A well-lit area and magnifying glass are useful. Be careful not to bridge solder across closely 
packed connections. Some of the joints are close to each other. I recommend checking with a DVM to 
make sure no solder bridges have been created. 

 

4.2 

Parts placement and general construction notes 

Please refer to the parts placement diagram below, in all the following steps. 

 

When assembling ProgRock, it is important to ensure that the components are pushed all the way to sit 
nearly on the PCB. This will ensure that the height of the components over the board is not too much: 
remember that the Si5351A Synth module will be plugged into ProgRock. Many of the components 
installed on the ProgRock PCB reside underneath the Si5351A Synth module PCB. There needs to be 
enough clearance to ensure no short-circuits with component leads on the underside of the Synth PCB.  

These two photographs will give you an idea of how the finished assembly will look, and fit together. You 
should keep this in mind while building the kits! 

Содержание ProgRock

Страница 1: ...nter the frequencies in binary coded decimal one digit at a time A little cumbersome but you ll soon get used to it and get fast at it Anyway this kit is not a VFO QRP Labs has a different kit for tha...

Страница 2: ...tiny84 microcontroller 14 pin DIP package IC2 LM317LZ voltage regulator TO92 package supplied from Si5351A Synth kit 2 4 Miscellaneous 4 way DIP switch S1 Push button S2 Printed circuit board 1 9 x 1...

Страница 3: ...3...

Страница 4: ...bottom left is the LM317LZ voltage regulator IC2 In the recommended assembly approach this component is taken from the Si5351A Synth kit it is NOT installed on the Si5351A Synth PCB Instead it is used...

Страница 5: ...a DVM to make sure no solder bridges have been created 4 2 Parts placement and general construction notes Please refer to the parts placement diagram below in all the following steps When assembling P...

Страница 6: ...e almost 1W which will be too high for this tiny TO92 packaged voltage regulator So limit the supply voltage to 12V in practice You may wish to power ProgRock using a 5V supply In this case you would...

Страница 7: ...th the noise filter circuit since the OCXO Si5351A Synth kit has its own 3 3V regulators onboard which will supply its Si5351A chip Additionally three jumper wires should be used feed the 5V supply to...

Страница 8: ...The dimple should be at the end nearest the right hand edge of the PCB 3 Install voltage regulator components Here again I assume that you are using the recommended power supply option that is fitting...

Страница 9: ...nsistor The 2N3906 PNP transistor is fitted in the Q2 position the central one of the line of three transistors All three of the transistors will need their central wire bending outward to fit the tri...

Страница 10: ...the recommended power supply option refer to section 4 3 it is a REALLY good idea to test the voltages now with a digital volt meter DVM before plugging in the microcontroller IC1 or the Si5351A Synt...

Страница 11: ...nd side of the PCB when held as photographed throughout this document 10 Plug in the Si5351A Synth module Finally the Si5351A Synth module can be plugged in to the ProgRock PCB Ensure that the orienta...

Страница 12: ...Receivers with a very short pulse e g 10us will not work for example Trimble Thunderbolt The Si5351A Synth module s Clk2 output is used by the microcontroller to count the frequency of the Si5351A s 2...

Страница 13: ...lower sideband You could also use one of the Bank inputs as a key signal to enable the frequency output For example imagine programming the frequencies you want in Bank 0 Then use the Sel 0 input as...

Страница 14: ...cy of the 27MHz reference oscillator You must switch off the power and back on again to get back the use of Clk2 It is strongly recommended to Ground the 1pps input when not using the GPS option to pr...

Страница 15: ...D will remain illuminated No further actions will be taken and the switches buttons and bank select inputs are all ignored If the microcontroller cannot operate the Si5351A chip then nothing else can...

Страница 16: ...o ignore that To make a number you switch the required switches to on that add up to the required number For example the switch configuration to above right means 6 because the 4 switch and the 2 swit...

Страница 17: ...0 output in bank 0 to 1 5MHz The sequence of digits you need to enter is 0 4 1 5 0 0 0 0 0 Enter Because 04 is the register location for Clk 0 Bank 0 and 1500000 is the desired frequency in Hz The tot...

Страница 18: ...k 7 Clk 2 28 Calibration configuration register See SECTION 6 8 6 5 Factory Reset using EEPROM Version register 01 Register 01 contains the EEPROM version ID If you set this register to 0 and power do...

Страница 19: ...g up an accurately calibrated receiver with Argo and monitoring the output signal frequency that way Once you have measured the actual output frequency you can calculate the required correction to the...

Страница 20: ...ection 6 6 above 7 Template for programming ProgRock On the following page is a template for programming registers in ProgRock You could print it out and use it to assist with programming the register...

Страница 21: ...21...

Страница 22: ...ot match the component print Corrected several typos missing words incorrect words etc 3 24 Jun 2016 Added note that very short 1pps pulse widths e g 10us do not work with this kit 4 25 Jun 2016 Re wr...

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