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                                                                                                                                                                                                            18BPSV0804 
 

 

5. Trouble Shooting Steps 

Please always check the ‘LED Indicators Instructions’ table for the detailed faulty definition before 

any trouble-shooting steps. 

5.1 Problem determination based on: 

1)

 

Whether the battery can be turned on or not; 

2)

 

If battery is turned on, check the red and yellow light is off, flashing or lighting; 

3)

 

If the red light is off, check whether the battery can be charged/discharged or not. 

5.2 Preliminary determination steps: 

1)

 

Battery cannot turn on, switch on the lights are all no lighting or flashing. 

If the battery external switch is ON, and the external power supply voltage is 26V or more, the 
battery still unable to turn on, please contact distributor. 
 
2)

 

The battery can be turned on, but red light is lighting, and cannot charge or discharge. If the 
red light is lighting, that means system is abnormal, please check values as following: 

a)

 

Temperature: Above 55

 or under -10

, the battery could not work. 

Solution: to move battery to the normal operating temperature range between -10

 and 55

 

b)

 

Current: If current is >100A, battery protection will turn on. 

Solution: Check whether current is too large or not, if it is, to change the settings on power supply 
side. 
c)

 

High Voltage: If charging voltage above 28.5V, battery protection will turn on. 

Solution: Check whether voltage is too high or not, if it is, to change the settings on power supply 
side.  
d)

 

Low Voltage: When the battery discharges to 23.2V or less, battery protection will turn on. 

Solution: Charge the battery for some time, the red light turns off  

Excluding the four points above, if the faulty is still cannot be located, turn off power switch of the 
battery and repair. 

 

5.3 The battery cannot be charged or discharged   

1)

 

Cannot be charged:  

Disconnect the power cables, measure voltage on power side, if the voltage is 23.2~28.5V, restart 
the battery, connect the power cable and try again, if still not work, turn off battery and contact 
distributor. 
2)

 

Unable to discharge:  

Disconnect the power cables and measure voltage on battery side, if it is <23.2V, please charge 
the  battery;  if  voltage  is  above  25V  and  still  cannot  discharge,  turn  off  battery  and  contact 
distributor. 
 

Содержание UP2500

Страница 1: ...Pylon Technologies Co Ltd Confidential Information Version 2 0 Rechargeable Lithium Ion Battery UP2500 Product Manual...

Страница 2: ...2 22 18BPSV0804...

Страница 3: ...duct Front Interface 8 LED Indicators Instructions 8 Definition of RJ45 Port Pin 10 Definition of RJ11 Port Pin 10 3 SAFE HANDLING OF LITHIUM BATTERIES GUIDE 11 3 1 Schematic Diagram of Solution 11 3...

Страница 4: ...expose battery to flammable or harsh chemicals or vapors 9 Do not paint any part of battery include any internal or external components 10 Do not connect battery with PV solar wiring directly 11 Any...

Страница 5: ...battery 3 It is prohibited to put the batteries working with faulty or incompatible inverter 4 It is prohibited to disassemble the battery QC tab removed or damaged 5 In case of fire only dry powder f...

Страница 6: ...he whole module is non toxic non polluting and environmentally friendly Cathode material is made from LiFePO4 with safety performance and long cycle life Battery management system BMS has protection f...

Страница 7: ...harge Voltage V 28 2 28 5 Recommend Charge Discharge Current A 55 Max Charge Discharge Current A 85 Peak Charge Discharge Current A 100A 15sec Communication RS485 CAN Configuration max in 1 battery gr...

Страница 8: ...tion Combine with SOC LEDs to show which kind of protection in detail Please check below table LED Indicators Instructions for the detailed definition LED Status Indicators LED Indicators Instructions...

Страница 9: ...ch 4 ADD switches Dip1 to definite different baud rate 0 is 115200 1 is 9600 0 and 1 refer to picture right 0XXX setup the baud rate 115200 and 1XXX setup the baud rate 9600 The settings will be activ...

Страница 10: ...battery module for capacity expanding For each single module each terminal can achieve charging and discharging function For power cables it must keep pressing this Lock Button during pulling out the...

Страница 11: ...11 22 18BPSV0804 3 Safe handling of lithium batteries Guide 3 1 Schematic Diagram of Solution 3 2 Explanation of Symbol...

Страница 12: ...sulated tools to prevent accidental electric shock or short circuits If insulated tools are not available cover the entire exposed metal surfaces of the available tools except their tips with electric...

Страница 13: ...for each battery package Grounding cable Grounding cables use 10AWG yellow green cables UP2500 modules grounding is based on metal directly touch between the module s surface SGCC and rack s surface...

Страница 14: ...conditions The area is completely waterproof The floor is flat and level There are no flammable or explosive materials The ambient temperature is within the range from 0 C to 50 C The temperature and...

Страница 15: ...15 22 18BPSV0804 Installation A Put battery modules into cabinet and connect the cables...

Страница 16: ...16 22 18BPSV0804 RS485 communication...

Страница 17: ...17 22 18BPSV0804 CAN communication 1 Put the battery into the cabinet 2 Drive the 4 pcs screws 3 Connect the cables between battery modules If use...

Страница 18: ...l disconnecting device breaker etc between battery system and inverter B Power On Double check all the power cable and communication cable check the ADD switch 1 Switch the breaker between battery sys...

Страница 19: ...19 22 18BPSV0804 If all the battery LED lights on and then off which means the battery system is good and working...

Страница 20: ...al operating temperature range between 10 and 55 b Current If current is 100A battery protection will turn on Solution Check whether current is too large or not if it is to change the settings on powe...

Страница 21: ...ntion 2 Fire NO WATER Only dry powder fire extinguisher can be used if possible move the battery pack to a safe area before it catches fire 3 Wet Batteries If the battery pack is wet or submerged in w...

Страница 22: ...18BPSV0804 Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317699 F 86 21 51317698 E service pylontech com cn W www pylontech c...

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