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EU20PIXV0501

3. Installation

Please check every installation step in detail at <

Annex 2: Installation and System Turn ON Progress

List

> during the install.

3.1 Tools

The following tools are required to install the battery pack:

Wire Cutter

Crimping Modular Plier

Cable Ties

Screw Driver Set

Electric Screw Driver

Adjustable Wrench

Sleeve Piece

1000VDC Multimeter

NOTE

Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available, cover the entire exposed metal surfaces with available
insulated alternatives, except their tips, with electrical tape.

3.2 Safety Gear

It is recommended to wear the following safety gear when dealing with the battery pack.

Insulated gloves Safety goggles Safety shoes

Gants isolés Lunettes de sécurité Chaussures de sécurité

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Содержание PowerCube-X1

Страница 1: ...Lithium Ion Phosphate Energy Storage System PowerCube X1 X2 Operation Manual Information Version V2 4 EU20PIXV0501...

Страница 2: ......

Страница 3: ...gram 13 2 3 1 Multiple battery string parallel connection via CAN communication between MBMS and BMS diagram battery string qty 6 sets 13 2 3 2 Diagram between BMS and battery modules 14 3 INSTALLATIO...

Страница 4: ...4 System turns on 24 3 6 5 System turns off 26 3 SYSTEM DEBUG 28 4 MAINTENANCE 29 5 1 Trouble Shooting 29 5 2 Replacement of main component 31 5 2 1 Replacement of Battery Module 31 5 2 2 Replacement...

Страница 5: ...ectrical system as well as the dealing with hazards l Knowledge of the manual and other related documents l knowledge of the local regulations and directives 1 1 Symbol Danger Lethal voltage l Battery...

Страница 6: ...tive and negative Symbol in label Do not place near open flame Symbol in label Do not place at the children and pet touchable area Symbol in label Recycle label Symbol in label Label for Waste Electri...

Страница 7: ...ptimum temperature 18 28 Out of the working temperature range may cause the battery system over low temperature alarm or protection which further lead to the cycle life reduction as well as It will af...

Страница 8: ...of 48 With SC0500 40 controller zzz 96 480 in step of 48 With SC0500 100 controller Product Name LFP Lithium Ion Energy Storage System LFP Lithium Ion Energy Storage System Cell Technology Li iron LFP...

Страница 9: ...I Efficiency 96 96 Depth of Discharge 90 90 Dimension W D H mm 600mm W 505mm D 1300mm H where n 2 8 or 600mm W 505mm D 2130mm H where n 2 10 600mm W 505mm D 1300mm H where n 2 8 or 600mm W 505mm D 213...

Страница 10: ...2 10 54 n where n 2 10 Battery System Charge Current Standard 14 8 14 8 Battery System Charge Current Normal 37 37 Battery System Charge Current Max 37 74 Battery System Discharge lower Voltage Vdc 4...

Страница 11: ...acity AH 50 Battery Module Quantity pcs 30 Battery Cell Voltage Vdc 3 2 Battery Cell Capacity AH 25 Battery Module Cell Quantity in Series pcs 15 Battery Module Charge Voltage Vdc 54 Battery System Ch...

Страница 12: ...Battery Module Charge Current Standard A 14 8 Battery Module Charge Current Normal A 37 Battery Module Charge Current Max A 74 Battery Module Discharge lower Voltage Vdc 43 5 Battery Module Discharge...

Страница 13: ...ervice Link Port 0 1 Link Port 0 1 Communication Terminal for communication between multiple serial battery modules and control module Power Terminals Power cable terminals there are two pair of termi...

Страница 14: ...Current Max A 40 100 5 Discharge Voltage Vdc 60 600 60 600 6 Discharge Current Max A 40 100 7 Self consumption Power W 8 8 8 Dimension W D H mm 442 270 87 442 390 132 9 Communication Modbus RTU CAN M...

Страница 15: ...this button to restart the battery system ADD ADD Switch is a 6 bit dial switches to manually distribute the communication address of the battery system Nether position is OFF means 0 Upper position i...

Страница 16: ...ANH 5 CANL 6 GND RX 7 RS485A 8 RS485B GND 12VDC Output Terminal Power supply for 3rd level control module with 12VDC cable Status Status light to show the battery module s status RUN Alarm and Protect...

Страница 17: ...ff Off Indicate based on capacity Indicate based on capacity Alarm Off Light Off Protection Off Off Light Stop discharging PRC lighting Abnormal Protection Off Off Light Off Off Off Off Stop charging...

Страница 18: ...EU20PIXV0501 14 38 Diagram between BMS and battery modules 2 3 2...

Страница 19: ...w Driver Adjustable Wrench Sleeve Piece 1000VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are not available cover the entir...

Страница 20: ...ery system over low temperature alarm or protection 3 3 3 Cooling System The room must be equipped with cooling system Caution Out of the working temperature range may cause the battery reduces the cy...

Страница 21: ...ion Orange 0 16m 4AWG 2 Orange Surlok Terminal 1pcs module Power Cable Battery Module and Main Controller Serial Connection Black 2m 4AWG 2 Black Surlok Terminal 1pcs system Power Cable Battery Module...

Страница 22: ...rnal Power Cable Orange 2m 4AWG SURLOK Terminal 25 8 Terminal pcs 1 External Power Cable Black 2m 4AWG SURLOK Terminal 25 8 Terminal pcs 1 For SC0500 40 control module External Power Cable Black Red 2...

Страница 23: ...f the battery module Single battery module is 24 32kg If without handling tools must have more than 1 man to handling with it 3 5 2 Handling and placement of the rack If without handling tools must ha...

Страница 24: ...stall the buckle nuts The position of nuts must meet the position of the MBMS l Install the MBMS in Uses 4 screws to fix 3 6 Cables connection 3 6 1 Grounding connection Danger The battery system is h...

Страница 25: ...the container Then through the grounding of the container to ensure reliable grounding The cable shall be copper with yellow green color If want to connect the ground cable it can be connected to the...

Страница 26: ...unication Mode between MBMS and BMS Cable Diagram Note The 1st PowerCube X1 X2 should be installed nearest to the MBMS 3 6 3 ADD Switch Setting Address Assignment ADD Switch BMS is a 6 bit dial switch...

Страница 27: ...ion Mode between MBMS and BMS battery string qty 6 set The BMS s first five bits must set in below BMS s Address Configure Table The last BMS s terminal resistance must set in 1 X 1 and other BMS s te...

Страница 28: ...ish Warning The external switch or breaker between PCS and battery string must be off before the battery system power on System turns on step 1 Switch the external power or inverter PCS on to make sur...

Страница 29: ...s activated within 30s for 10min If MBMS is using internal power supply from BMS please first use black start function to provide power supply to MBMS for further establish the external communication...

Страница 30: ...External device should communicate with battery system through LAN CAN or RS485 Otherwise maybe cause battery system work abnormal Caution During first time power on the system will require to do full...

Страница 31: ...as the other modules in the system Otherwise system needs long time to do the balance for such replacment module Warning Do not turn off the Power Switch during normal running condition Otherwise wil...

Страница 32: ...n the BESS system and communicated devices normal or not has alarm or not Power Conversion System Test Before conjoint test must test the Inverter System turn on progress at first And check the parame...

Страница 33: ...l The control board is failure l Change the control module BMS module 3 Turn on the BMS The Status LED is lighting red But all battery modules status LED is lighting green l This battery string is un...

Страница 34: ...D shows normal But the output relay can t be actuation l The wire of the output relay or the wire of the power relay switch in the BMS is broken l Power Relay Switch is open l Check the wire got loose...

Страница 35: ...are without power The turn off progress refer to chapter 3 6 5 5 2 1 3 Pull out the Plug of Power Cable Pull out the plug of communication cable Danger the power cables and plugs still have high volta...

Страница 36: ...ower cables still have high voltage DC power from another battery modules must be careful to handle the Power plugs 5 2 2 3 Dismantle the 4 screws of the battery module s front face 5 2 2 4 Install th...

Страница 37: ...SOC Inspection Periodical Maintenance Check the SOC of battery system through the monitor system Check the battery string abnormal SOC or not 5 3 3 Cables Inspection Periodical Maintenance Visual insp...

Страница 38: ...he system every 6 months 5 3 8 Recycle NOTE Damaged batteries may leak electrolyte or produce flammable gas In case a damaged battery needs recycling it shall follow the local recycling regulation ie...

Страница 39: ...and charge interval shall not exceed 6 months Caution If not follow the above instructions for long term store the battery The cycle life will have relative heavily reduction 6 Shipment Battery module...

Страница 40: ...EU20PIXV0501 36 38 Annex 1 Cable connection diagram...

Страница 41: ...et up ADD switch of every BMS and the MBMS Address Assignment Refer to chapter 3 6 3 9 Connect external communication cables from BMS to BMS MBMS inverter PCS or another Refer to chapter 3 6 2 10 Conn...

Страница 42: ...ation The first installation should do full charging progress Annex 3 System Turn OFF Progress List Tick after completion No Item Remark 1 Soft off the PCS through PCS s control panel Refer to chapter...

Страница 43: ......

Страница 44: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317699 F 86 21 51317698 E service pylontech com cn W www pylontech com cn...

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