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DURAWATT

® 

ELECTRIC WATER HEATER 

 

PV500-6   09/07

 

5

 

 

 

SERVICE CLEARANCES 

 
Allow sufficient space to provide adequate clearances on all sides for service and inspection. Recommended clearance is 
24” at the top and front, 18” at left and right sides of the appliance.  Optional equipment may increase the clearance 
requirements. Allow sufficient space for installing and servicing connections such as water, electrical, pump and other 
auxiliary equipment. 

 

 

CLEARANCES TO COMBUSTIBLE SURFACES 

 

The appliance must not be installed on a combustible floor, or on a non-combustible floor covering combustible material.  
Clearance to unprotected combustible material must be 6” minimum at top, sides and rear, and 24” minimum in front. 
Recommended access for service is 18” at sides and rear and 42” in front. 

 
 

ELECTRICAL CONNECTIONS

  

  
Check rating plate on front for correct voltage, phase and amperage. Refer to wiring diagram for control components 
mounted on heater.  
 
Use proper wire size and branch circuit protection as required by National Electrical Code and state and local codes. The 
PVI electric water heater specification sheets show number and size of power connectors furnished with the heater for 
minimum 90°C copper connecting wire. 
  
Use correct size ground wire, attach to pressure connector provided and marked with decal “GR.”  
 
Connect supply feeders to distribution block (or circuit interrupter if furnished) inside electrical enclosure on the heater 

 

IMPORTANT: 

Check all wiring connections in heater and element enclosure to assure tightness prior to energizing. 

  
NOTE: Use only copper wire of proper sizing for incoming service.  Damage resulting from use of aluminum 
wiring is excluded from coverage under the warranty of this unit. 

 
 

ELECTRONIC LOW WATER CUTOFF 
  

The device consists of a probe in the tank that acts as a switch, closed when submerged in water and open when the 
water level is below the probe, preventing heating elements from energizing. The probe should be kept free of scale 
buildup to insure operation.  

 

 

OPTIONAL EQUIPMENT  

 

 

Shunt Trip Circuit Interrupter 

(optional on all models): The shunt trip, wired in the non-automatic circuit interrupter, is a 

safety device designed to open the circuit interrupter and prevent the elements from energizing if the control panel door is 
opened.  
 

Time Sequencer 

(optional on all models):  

Time sequencing is optional and used in lieu of the proportional sequencer. It is a series of time delay relays wired to the 
contactors which allows approximately a 40 second delay in energizing each succeeding heating element when the 
controls call for heat. This prevents all heating elements from energizing at the same time.  
 

Proportional Sequencer 

(optional on all models): Progressive sequencing (orbital) equalizes the on time for each 

contactor and heating element. The heating elements are staged-on based on the demand on the water heater. The 
control gives visual, indication of stages that are on. In the event of power interruption, all contactors are turned off. When 
power is resumed, the control will re-stage the elements beginning with number one. 

 

 
 
 

Содержание 500-6

Страница 1: ...t perform installation and service WARNING Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any other items affecting safe appliance operation Failure to follow these instructions can cause property damage personal injury or loss of life TO THE INSTALLER After installatio...

Страница 2: ...DURAWATT ELECTRIC WATER HEATER PV500 6 09 07 2 TYPICAL CONSTRUCTION FIGURE 1 Without 23 Diameter Tank Access FIGURE 2 With 23 Diameter Tank Access ...

Страница 3: ...THE PHYSICALLY HANDICAPPED HOSPITALS AND NURSING HOMES ELDER CARE FACILITIES AND REST HOMES ORPHANAGES AND CHILD CARE FACILITIES OTHER INSTALLATIONS WHERE RESPONSE TO CONTACT WITH HOT WATER MAY BE SLOWER OR WHERE THE DANGER OF HOT WATER CONTACT IS GREATER Thermostatically controlled mixing valves must be used in the design of the potable hot water system Potable hot water should be tempered to no ...

Страница 4: ... 3 Locate the foundation on a pitched floor near a suitable drain or make other provisions to prevent contact to areas of the building subject to water damage should the boiler or a water connection leak The drain must be sufficient to contain water in excess of 210 F INSTALLATION WARNING Use industry standard safe rigging methods when attempting to lift or move this product Failure to follow thes...

Страница 5: ...MPORTANT Check all wiring connections in heater and element enclosure to assure tightness prior to energizing NOTE Use only copper wire of proper sizing for incoming service Damage resulting from use of aluminum wiring is excluded from coverage under the warranty of this unit ELECTRONIC LOW WATER CUTOFF The device consists of a probe in the tank that acts as a switch closed when submerged in water...

Страница 6: ...e elements have 3 terminals 1 phase elements have 6 terminals FIGURE 3 2 Check all electrical connections for tightness before turning the unit on 3 Energize manual disconnect switch Check for proper voltage with voltmeter on power circuit Voltage should not vary more than 5 from voltage shown on data plate If voltage exceeds these limits immediately turn off main disconnect and contact utility co...

Страница 7: ...proper performance MAINTENANCE A preventative maintenance program is required to ensure a long trouble free life of the water heater Maintenance Schedule COMPONENT OPERATION INTERVAL REQUIRED Tank Sediment Removal Every 3 Months Flushing Relief Valve Inspect Every 6 Months Test Electrical Connections Inspect Monthly Inspect for wire discoloration Electric Elements Check Every 6 Months Amp Draw Ele...

Страница 8: ...ief valve mounting location Low Water Cut Off The standard low water control is electronic Inspection should be made of the electrode on water heaters equipped with electronic low water devices Electrical Connections Check all electrical connections approximately one to two weeks after initial start up to assure tightness Heating and cooling from operation can loosen connections Visually inspect w...

Страница 9: ...of the scale buildup is also determined by the watt density of the element It is good maintenance practice to remove and clean 80 W in 18kW density elements on a monthly basis The interval between removal and cleaning can usually be extended to six months when 40 W in 9kW density elements are installed Most installations where 20 W in 4 1 2kW density elements are used require only annual cleaning ...

Страница 10: ... READING MAY VARY FROM ZERO DIRECT SHORT TO SEVERAL HUNDRED OHMS PARTIAL SHORT IN ANY CASE WHERE THE OHM READING IS NOT INFINITY THE ELEMENT SHOULD BE REPLACED B C 26 39 39 C A 26 39 18 240 A B 7 20 B C 7 10 10 C A 7 10 18 208 A B 5 15 B C 5 7 5 7 5 C A 5 7 5 9 480 A B 51 153 B C 51 76 5 76 5 C A 51 76 5 9 240 A B 13 39 B C 13 19 5 19 5 C A 13 19 5 9 208 A B 10 30 B C 10 15 15 C A 10 15 4 5 480 A ...

Страница 11: ...DURAWATT ELECTRIC WATER HEATER PV500 6 09 07 11 FIGURE 7 FIGURE 6 TYPICAL WIRE TERMINATIONS FIGURE 8 TYPICAL SINGLE PHASE WIRING TYPICAL THREE PHASE WIRING FIGURE 10 FIGURE 9 ...

Страница 12: ...efore the 40W in 2 is rated for 14 kW instead of 9 kW KW VOLTAGE 3 Ø AMPS PER ELEMENT 1 Ø AMPS PER ELEMENT AMPS PER LEG AMPS TOTAL AMPS PER LEG AMPS TOTAL 14 kW 600V 13 1 2 13 1 2 7 kW 600V 7 7 18 kW 480V 22 22 9 kW 480V 11 11 4 5 kW 480V 5 1 2 5 1 2 18 kW 240V 44 44 25 75 9 kW 240V 22 22 13 38 4 5 kW 240V 11 11 6 18 18 kW 208V 50 50 29 87 9 kW 208V 25 25 15 44 4 5 kW 208V 12 1 2 12 1 2 7 22 TABLE...

Страница 13: ...ecial fasteners with similar grade 8 bolts washers and nuts Install the flange bolts and nuts with a flat washer under each bolt head and nut First snug them in an alternating star pattern Then using a calibrated torque wrench and in an alternating star pattern tighten the bolts in 2 increments 95 ft lbs and 145 ft lbs Use a small amount of silicone RTV to hold the o ring in place while positionin...

Страница 14: ...put Consult local PVI representative Hot water lines not insulated Add insulation it will protect against heat loss and save on cost of operation Power fuse s blown Check fuses for continuity Replace if blown If blown determine cause of break before replacing with same type fuse Contractor s not closing Check coil for continuity If defective replace Thermostat s not correctly set Check to assure p...

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