PushCorp AFD1000 Series Скачать руководство пользователя страница 8

P

USH

C

ORP,

 I

NC.

    AFD1000 

Manual

The bolt pattern on the Carriage has been designed to facilitate process equipment
installation.   The Carriage has (16) sixteen M6x1 mounting holes with a depth of
0.40 inch (10 mm) to provide secure attachment points. The mounting holes are
spaced 5 inches (127 mm) across and on 1 inch (25.4 mm) centers along the length
of the Carriage. (See Figure 1)  The Carriage also has (4) four 5mm dowel pin holes
to   facilitate   alignment.   (See   Figure   1   for   location)     These   dowel   pin   holes   are
oversized to allow the pins to be glued into place using Loctite 609, or equivalent.

DO NOT press pins into the AFD Carriage as this will damage the Linear Rails.
Caution:  The Fastener Tightening Torque Specs chart in Section 6.0 should
be used to determine proper fastener length and torque for fasteners into the
Carriage.     This   is   to   prevent   pull-out   of   the   Carriage   helicoil   inserts.
Fasteners must not exceed a depth of 0.40 inches (10 mm) into the Carriage
as this could damage the Linear Rails.

4.2 Mounting the 

1000 Series

The   basic  configuration   of   the  

1000   Series

  force   device  allows  attachment   to   a

stationary fixture or a robotic manipulator mounting flange. Specifying an AFD1000 -
1,   -2,   or   -3   determines   which   Mounting   Bracket   is   supplied.     Adapter   plates   or
"quick-change" attachments can be used as well for mounting.   The  

1000 Series

has (2) two 4mm dowel pins pressed into the base for location and alignment of the
cover and Mounting Brackets.

4.2.1 Mounting the AFD1000-1 Vertical and AFD1000-2 Horizontal

The  

AFD1100

-1 and  

AFD1100

-2 are supplied with a standard Mounting Bracket

with a 90 mm three hole mounting pattern, See Figure 2.  All three holes should be
utilized   to   secure   the   Mounting   Bracket   to   the   robot   mounting   flange.     If   the
Mounting Bracket is supplied blank or additional holes are required, it must first be
removed from the device before drilling.   Four cap screws are used to attach the
Mounting   Bracket   to   the  

1100   Series

.   Once   the   Mounting   Bracket   is   removed,

mounting holes may be placed anywhere within the crosshatched area shown in
Figure 2.  

PushCorp, Inc.

 will supply engineering support to determine the mounting

hole locations at no cost.
After drilling the required hole pattern, remove any burrs and clean any machining
residue from the Mounting Bracket.  The Mounting Bracket can then be reattached.

Содержание AFD1000 Series

Страница 1: ...AFD1000 Adjustable Force Device Manual April 2001 U S Patent No 5 448 146 PAR01640 1 PUSHCORP INC Dallas Texas...

Страница 2: ...st separator Non compliance with these requirements will void the manufacturer s warranty See Section 4 3 All fasteners mounting holes and pipe threads on this tool are METRIC All PushCorp Inc electri...

Страница 3: ...ent 5 4 2 Mounting the 1000 Series 6 4 2 1 Mounting the AFD1000 1 Vertical and AFD1000 2 Horizontal 6 4 2 2 Mounting the AFD1000 3 Table Top 8 4 3 Maximum Carriage Load Calculations 8 4 4 Pneumatic Co...

Страница 4: ...ARRANTIES INCLUDING THOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implie...

Страница 5: ...oduct as described in the owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow...

Страница 6: ...t particles are created This Purge Port connection provides additional airflow and internal positive pressure to minimize contamination entering the AFD The Carriage has threaded mounting holes to pro...

Страница 7: ...o the Carriage extreme care should be taken while designing and installing the brackets Correctly designed brackets will increase the stiffness of the Carriage by becoming an external superstructure f...

Страница 8: ...eries force device allows attachment to a stationary fixture or a robotic manipulator mounting flange Specifying an AFD1000 1 2 or 3 determines which Mounting Bracket is supplied Adapter plates or qui...

Страница 9: ...PUSHCORP INC AFD1000 Manual Figure 2 AFD1000 1 and AFD1000 2 Mounting Brackets...

Страница 10: ...t these equations require the use of Metric units The necessary conversions are provided for your convenience Insert your maximum applied force and process equipment weight W and overhang distances D...

Страница 11: ...PUSHCORP INC AFD1000 Manual...

Страница 12: ...ce The pneumatic supply system should be configured as shown in the Figure 4 Figure 4 Pneumatic configuration If water condensation is a problem in your air supply system an air dryer device is highly...

Страница 13: ...ressed air and verify that there are no air leaks and that there is a minimum of 80 PSI 5 5 bar at the AFD If a minimum air pressure cannot be achieved then an auxiliary air compressor or booster pump...

Страница 14: ...t the factory for optimal performance and in general should not require field adjustment However there are situations that could arise that cause the Linear Rails to need adjustment Often a loose or t...

Страница 15: ...loosened You are now ready to continue on to preload the Carriage Linear Rails 2 To preload the Carriage Linear Rails loosen the Movable Linear Rail M6x1 Socket Head Cap Screws holding the Movable Lin...

Страница 16: ...ting the Preload Adjustment Set Screws Note that one of the Preload Adjustment Set Screws could require more adjustment than the other Do not over tighten the Preload Adjustment Set Screws Over tighte...

Страница 17: ...ensing Supply air Non lubricated Dry 5 m Filtered 80 90 psi 5 5 6 2 bar 2 SCFM 28 l min Specifications subject to change without notice These values are based on measurements taken in a laboratory env...

Страница 18: ...cause a loss in functionality as well as a decrease in product life PUSHCORP INC AFD Maintenance Weekly Monthly 3 Months Remove debris from AFD X Check that the connectors are not bent damaged X Check...

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