PushCorp AFD1000 Series Скачать руководство пользователя страница 14

P

USH

C

ORP,

 I

NC.

    AFD1000 

Manual

4.5 Internal Air Cartridge Filter

The  

1000 Series

  contains a Cartridge Filter in the base housing.   The Cartridge

Filter   is   designed   to   be   the   last   line   of   defense   to   protect   the   AFD   from
contamination.   The Cartridge Filter is  not  designed to be the sole means of AFD
supply air filtration.  The pneumatic supply system must be configured as described
in   Section   4.4.     If   the   filter   becomes   clogged   the  

1000   Series

  will   not   function

properly.   Replacement Cartridge Filters may be purchased from PushCorp (Part
No. PAR01943-1), or from the manufacturer directly (Parker, Part No. 050-05-DQ).
To remove the Cartridge Filter loosen the Cartridge Filter Holder located on the side
of the AFD base housing, See Figure 5.  Remove the Cartridge Filter and perform a
visual inspection.  The condition of the Cartridge Filter will give an indication of the
quality of your supply air system.   Place a new Cartridge Filter on the Cartridge
Filter Holder and insert them into the AFD base housing.   Tighten the Cartridge
Filter Holder to a torque of 11.6 lb-ft. (15.8 N-m).

5.0 Adjusting Carriage Preload

The required preload on the 

1000 Series

 Linear Rails has been set at the factory for

optimal performance and, in general, should not require field adjustment.  However,
there are situations that could arise that cause the Linear Rails to need adjustment.
Often   a   loose,   or   tight,   Carriage   on   a   new   AFD   is   indicative   of   an   improperly
designed process equipment bracket.  If the problem disappears when the brackets
are   removed   then   this   is   the   case.   Normally   the   Carriage   will   only   require
adjustment after removal for field service.
To check for a loose Carriage, attempt to move the Carriage in a lateral direction as
shown in Figure 6.  If the Carriage moves or seems to exhibit any "slop", then the
Linear Rail preload must be readjusted.  A dial indicator is helpful, but not necessary
to diagnose and correct a loose Carriage.
A  Carriage   that   is  too   tight   will  require   additional   force   to   move.     This   is   often
detected during the weighting of the process equipment mounted on the Carriage.
The   weight   will   be   inconsistent,   varying   higher   or   lower   each   time   the   process
equipment is weighed.
The Linear Rails are attached to the underside of the Carriage with (6) six metric
M6x1 Socket Head Cap Screws.  Located on the side of the Carriage are the two
Preload Adjustment Set Screws used to translate the Movable Linear Rail.  Moving
the Linear Rail associated with the Preload Adjustment  Set Screws is all that is
necessary to adjust the Carriage preload.

Содержание AFD1000 Series

Страница 1: ...AFD1000 Adjustable Force Device Manual April 2001 U S Patent No 5 448 146 PAR01640 1 PUSHCORP INC Dallas Texas...

Страница 2: ...st separator Non compliance with these requirements will void the manufacturer s warranty See Section 4 3 All fasteners mounting holes and pipe threads on this tool are METRIC All PushCorp Inc electri...

Страница 3: ...ent 5 4 2 Mounting the 1000 Series 6 4 2 1 Mounting the AFD1000 1 Vertical and AFD1000 2 Horizontal 6 4 2 2 Mounting the AFD1000 3 Table Top 8 4 3 Maximum Carriage Load Calculations 8 4 4 Pneumatic Co...

Страница 4: ...ARRANTIES INCLUDING THOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implie...

Страница 5: ...oduct as described in the owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow...

Страница 6: ...t particles are created This Purge Port connection provides additional airflow and internal positive pressure to minimize contamination entering the AFD The Carriage has threaded mounting holes to pro...

Страница 7: ...o the Carriage extreme care should be taken while designing and installing the brackets Correctly designed brackets will increase the stiffness of the Carriage by becoming an external superstructure f...

Страница 8: ...eries force device allows attachment to a stationary fixture or a robotic manipulator mounting flange Specifying an AFD1000 1 2 or 3 determines which Mounting Bracket is supplied Adapter plates or qui...

Страница 9: ...PUSHCORP INC AFD1000 Manual Figure 2 AFD1000 1 and AFD1000 2 Mounting Brackets...

Страница 10: ...t these equations require the use of Metric units The necessary conversions are provided for your convenience Insert your maximum applied force and process equipment weight W and overhang distances D...

Страница 11: ...PUSHCORP INC AFD1000 Manual...

Страница 12: ...ce The pneumatic supply system should be configured as shown in the Figure 4 Figure 4 Pneumatic configuration If water condensation is a problem in your air supply system an air dryer device is highly...

Страница 13: ...ressed air and verify that there are no air leaks and that there is a minimum of 80 PSI 5 5 bar at the AFD If a minimum air pressure cannot be achieved then an auxiliary air compressor or booster pump...

Страница 14: ...t the factory for optimal performance and in general should not require field adjustment However there are situations that could arise that cause the Linear Rails to need adjustment Often a loose or t...

Страница 15: ...loosened You are now ready to continue on to preload the Carriage Linear Rails 2 To preload the Carriage Linear Rails loosen the Movable Linear Rail M6x1 Socket Head Cap Screws holding the Movable Lin...

Страница 16: ...ting the Preload Adjustment Set Screws Note that one of the Preload Adjustment Set Screws could require more adjustment than the other Do not over tighten the Preload Adjustment Set Screws Over tighte...

Страница 17: ...ensing Supply air Non lubricated Dry 5 m Filtered 80 90 psi 5 5 6 2 bar 2 SCFM 28 l min Specifications subject to change without notice These values are based on measurements taken in a laboratory env...

Страница 18: ...cause a loss in functionality as well as a decrease in product life PUSHCORP INC AFD Maintenance Weekly Monthly 3 Months Remove debris from AFD X Check that the connectors are not bent damaged X Check...

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