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Electrostatic Precipitator (ESP) 

Filter Unit

Technical and Operations Manual - Installation Guidance

20

To change the airflow direction:

1. 

Fully undo the two Star Knobs 



 (anti-clockwise) and open the Main Door.

2. 

Remove the Mesh Filters (pre and post), followed by the Collector Cell.

3. 

Remove the Earth Connection 

Ž

 from the Main Chassis using a 7mm spanner.

4. 

Lift the Door Assembly off the Two Part Hinge 

Œ

, taking care not to drop the hinge 

pins 

’

 and washers.

5. 

Remove the hinge pins and washers and put somewhere safe.

6. 

Put the Door Assembly in a safe place.

7. 

Undo the Hinge Blocks 

“

 using a combination of a 13/14mm socket and adjustable 

spanner and remove from the Main Chassis.

8. 

Remove the Threaded Rods 



 that the Star Knobs were attached to, from the other 

side of the door aperture, using a deep 13/14mm socket or portable drill with the 

same attached. 

INFORMATION

Note that the two sets of holes on either side of the door aperture are 

identical.

9. 

Install the Threaded Rods 



 and Hinge Blocks 

“

 on the opposite sides of the door 

aperture to their original locations, ensuring that the hinge pin location holes on the 

hinge blocks face upwards.

10. 

Turn the Door Assembly through 180

o

 i.e. turn upside down.

11. 

Remove the Door Assembly Sealing Strip/Rubber Seal 



.

12. 

Remove the Grommets 



 from the holes near the Hinge Blocks 

‘

.

13.  Remove the Hinge Blocks 

‘

 using a combination of an adjustable spanner and 

pliers.

14.  Replace the Hinge Blocks 

‘

 into the holes previously occupied by the Grommets 



making sure that the hinge pin location holes on both hinge blocks point downwards.

15. 

Refit the Grommets 



 into the holes left by the hinge blocks.

16.  Relocate the Earth Connections 

Ž

 to the top of the door’s frame using either a 

screwdriver or pliers depending on the model.

17. 

Replace the Sealing Strip/Rubber Seal 



.

18. 

Locate the Hinge Pins 

’

 into the hinge pin location holes in the Hinge Blocks 

“

 on 

the main body of the Unit.

19. 

Rehang the Door Assembly.

20.  Re-attach the Earth Connection 

Ž

 to the main body of the Unit.

21.  Turn the Collector Cell through 180

(i.e. turn upside down to match the new 

orientation of the door) and replace in the Unit followed by the Mesh Filters (pre and 

post).

22. 

Ensure that the Collector Cell’s spring electrical contacts line up with the electrical 

contact discs on the Door Assembly.

Содержание 1500EI

Страница 1: ...Electrostatic Precipitation ESP Filter Unit Technical and Operations Manual For Models ESP 1500EI ESP 3000EI ESP 4500EI ESP 6000EI...

Страница 2: ......

Страница 3: ...a work of reference for professional well trained and authorised users to assist them to safely install use maintain and repair the Unit mentioned on the cover of this document Please note that it is...

Страница 4: ...g methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly reserved The instructions in...

Страница 5: ...6 Changing Airflow Direction Re Handing Unit 19 4 7 Connecting the Unit to a Building Management System 21 5 Operation and Control 22 5 1 Control Panel 22 5 2 Before Use 22 5 3 Switching On 23 5 4 Ar...

Страница 6: ......

Страница 7: ...onsible for observing all applicable local safety instructions and regulations Specific working conditions or selected accessories may require additional safety instructions Contact your supplier imme...

Страница 8: ...ograms warnings and instructions Figure 1 providing a better environment Tel 44 0 1708 755414 Email enq purifiedair com www purifiedair com Live high voltage Hochspannung in Betrieb Haute tension en f...

Страница 9: ...RISK OF EXPLOSION The Unit is not explosion proof rated It can cause sparks and should therefore not be used in areas with an explosion risk WARNING Fire Hazard Never use the Unit for extracting and o...

Страница 10: ...fety features Read and save all notices warnings and safety instructions received with this Unit Do not alter the construction or design of this Unit Do not remove safety labels or devices Do not use...

Страница 11: ...SP Collector Cells ESP 4500El which contains three ESP Collector Cells ESP 6000El which contains four ESP Collector Cells The specification of each model is detailed below ESP 1500El ESP 3000EI ESP 45...

Страница 12: ...1 Rating Plates 230V 1 50Hz Ser Nr E152014 0 1 1 6 9 20W Model ESP 1500EI 230V 1 50Hz Ser Nr E302014 0 2 9 2 5 30W Model ESP 3000 EI 230V 1 50Hz Ser Nr E452016 0 4 2 1 5 40W Model ESP 4500 EI 230V 1 5...

Страница 13: ...manufacturer to confirm that your Unit will be suitable for its intended use CAUTION No liability is accepted for damage or injury which results from any alternative use which has not been verified i...

Страница 14: ...ed for cleaning The Collector Cells can be fitted with ionisation wires or with stainless steel spiked ioniser blades All internal surfaces are as smooth and as free from screw and rivet heads as prac...

Страница 15: ...he air first passes through a pre filter 2 The air then passes into the combined Collector Cell Ioniser section where the particulates in the air stream are charged to a negative potential 3 The negat...

Страница 16: ...e of passive filtration equipment including Activated Carbon Baffle Mesh HEPA Bag and Panel filters 2 4 Electrostatic Precipitator Unit Components All models of Electrostatic Preciptator Unit comprise...

Страница 17: ...Housing Door are mounted the Rotary Mains Isolator Switch and green Run Light Indicator The Main Door can be hung either way up to allow the Unit to be handed for different airflow directions Figure...

Страница 18: ...wrapping and strapping this must only be done by trained professional installers 2 Open the Unit and carefully remove all Mesh Filters and Collector Cells and place in a safe and secure position away...

Страница 19: ...ried out by a trained professional installer As installations vary widely depending on the specific site requirements this section only provides general guidance for the installer If in any doubt cont...

Страница 20: ...Flow Air Flow Air Flow Typical Front View 640 630 570 450 1020 900 900 1800 900 900 1920 1350 1470 Air Flow Service Space Service Space 900 Service Space ESP1500EI ESP4500EI Service Space Air Flow ES...

Страница 21: ...the models Figure 8 Graph of 0 100 200 300 400 500 600 700 800 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 PRESSURE DROP Pa AIRFLOW m 3 s ESP1500EI PRESSURE DROP ESP1500EI ESP1500EI DOUBLE PASS ESP1500EI...

Страница 22: ...I PRESSURE DROP ESP4500EI ESP4500EI DOUBLE PASS ESP4500EI DOUBLE PASS MIDDLE FILTERS REMOVED MAX AIRFLOW 2 1 m3 s Graph of ESP 4500EI Pressure Drop Figure 11 0 100 200 300 400 500 600 700 800 1 8 2 2...

Страница 23: ...suspended by screw rods attached to the top of the Unit Suspension by screw rods will necessitate drilling holes in the top of the Unit s housing for this purpose The Unit can also be placed on the gr...

Страница 24: ...multiple Units please note the guidance for installing a single Unit and also note the following The side flanges are pre drilled to allow combinations of Units to be easy aligned and connected toget...

Страница 25: ...ng the Unit from the left or right hand side to take account of space constraints or the existing infrastructure The following tools will be required to change the airflow s direction 7mm spanner or s...

Страница 26: ...inal locations ensuring that the hinge pin location holes on the hinge blocks face upwards 10 Turn the Door Assembly through 180o i e turn upside down 11 Remove the Door Assembly Sealing Strip Rubber...

Страница 27: ...on the square centre shaft and secure with the fixing screw 25 Follow the instructions listed in Operation and Control on page 22 to test the correct functioning of the Unit INFORMATION For additional...

Страница 28: ...and Run Light Indicator Figure 15 Power Supply Entry Points Remove seals as required Main Door Hinge Electrical Housing Door Electrical Housing Door Hinge Unit Label Rotary Isolator Switch On O Run Li...

Страница 29: ...lluminate when the Rotary Main Isolator Switch is in the On position 2 Check that the interfaced extractor fan is also running Turn off the Unit if this is not the case and investigate further 5 4 Arc...

Страница 30: ...te please see the instructions below 1 Turn the Rotary Mains Isolator Switch to the Off position and wait for 60 seconds to allow the accumulated static electricity charge to dissipate 2 Fully undo th...

Страница 31: ...Ionizer Blade The blade should now be securely attached to the Collector Cell s Upper and Lower Ioniser Bars 8 Turn the Collector Cell back upright and repeat the steps 5 6 and 7 above for each Ionise...

Страница 32: ...arrying out the activities below Do not carry out any service maintenance or repairs to the Unit before it has been protected against unintended starting by switching off and isolating the electrical...

Страница 33: ...ins power supply by turning the Rotary Mains Isolator Switch to the Off position 2 Allow at least 60 seconds for any static electrical charge to dissipate 3 Double check that the mains power supply ha...

Страница 34: ...n ionisation wires can simply be replaced by hooking the sprung end of the new wire over the support post pulling the wire against the spring s tension and attaching the other end of the wire to the o...

Страница 35: ...inst the seal onto the Main Chassis of the Unit whilst tightening the Star Knobs to enable them to be tightened sufficiently to ensure an adequate seal 5 Switch the Unit On as normal The green Run Lig...

Страница 36: ...or dirty electrical contacts in the Collector Cell Check and clean repair Short circuit in the Collector Cell caused by bent plates Check and repair Unit makes a cracking sound short circuit Collector...

Страница 37: ...2 parts wiring loom for post 2014 models ESP 1750 HV 11 Door Hinge 15mm main door electrical door ESP 1702 DH 12 Door safety interlock switch ESP 1703 DS 13 Rotary Mains Isolator Switch ESP 1704 MS 1...

Страница 38: ...mponents Illustration 32 Figure 18 1 18 2 6 4 5 7 11 19 12 14 9 10 13 12 15 17 13 20 Parts List Components Illustration 9 1 Spare Parts Ordering All parts listed in the 9 Spare Parts List and Componen...

Страница 39: ...Brown Brown Brown BMS OPTION EARTH TERMINAL ON TOP HAT RAIL N PE STUD Blue N G Y Brown N EARTH EARTH MAIN ISOLATOR SAFETY SWITCH MAX 16A SUPPLY INPUT ALL CABLES MINIMUM 1 00mm TRI RATED NOT HV LV OUT...

Страница 40: ...rdance with applicable local regulations The purpose of the packaging is to protect the Unit during transport It consists of the following substances that can be reused Cardboard corrugated Wood untre...

Страница 41: ...0 12 2 Service and Maintenance Contracts With every installation we offer the opportunity to sign up to one of our service and maintenance contracts These are structured to suit individual needs on a...

Страница 42: ...s and parameters outlined in this manual Manufacturing defects only affecting the Unit s cosmetic appearance Consumable items including but not limited to pre and post Mesh Filters Collector Cell and...

Страница 43: ...e requirements of the following EU Directives Low Voltage Directive 2005 95 EC Electromagnetic Compatibility Directive 2004 108 EC Equipment description Make Brand Model reference Air ESP 1500E I ESP...

Страница 44: ...Electrostatic Precipitator ESP Filter Unit Technical and Operations Manual 38...

Страница 45: ...Technical and Operations Manual 39 Electrostatic Precipitator ESP Filter Unit...

Страница 46: ...FreePhone UK Only 0800 018 4000 International 44 1708 755414 Purified Air Limited Lyon House Lyon Road Romford Essex RM1 2BG www purifiedair com enq purifiedair com...

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