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FIGURE 12: REPLACEMENT PARTS FOR PCR MODEL

REPLACEMENT PARTS

MODEL

SIZE

PART NUMBER

Desiccant Tower

PCR-15B

15", Black

P010764-F1B

PCR-15W

15", White

P010764-F1W

PCR-SBX

15", Black, CO2

P010764-F2B

PCR-SWX

15", White, CO2

P010764-F2W

PCR-25B

19", Black

P010764-F3B

PCR-25W

19", White

P010764-F3W

PCR-MBX

19", Black, CO2

P010764-F4B

PCR-MWX

19", White, CO2

P010764-F4W

PCR-50B

25", Black

P010764-F5B

PCR-50W

25", White

P010764-F5W

Solid State Timer

PCR-xxx-x

110 VAC

P09740

PCR-xxx-x

220 VAC

P09783

PCR-xxx-x

24 VAC

P010762

PCR-xxx-x

12-24 VDC

P010670

Solenoid Valve

PCR-xxx-

110 VAC

P010679F1

PCR-xxx-

220 VAC

P010679F2

PCR-xxx-

12 VDC

P010679F3

PCR-xxx-

24 VDC

P010679F4

PCR-xxx-

24 VAC

P010679F5

Shuttle Valve

Inlet (all models)

n/a

P010652

Outlet with gauge option

Specify Orifice ###

P010652, ###

Outlet without gauge option

Specify Orifice ###

P010509, ###

Outlet shuttle disk

Specify Orifice ###

P09881F###

Inlet shuttle disk

n/a

P09881F000

Purge Muffler

All models

n/a

P010734F2

Tower Pressure Gauge

PCR

n/a

P010733

ACCESSORIES FOR PCR MODELS

Inlet 5-micron Particulate Filter

1/2" NPT

5-micron

P010547

Replacement Element for P010547

P010554

Inlet Carbon Filter

1/2" NPT

Carbon

P010976F3

Replacement Element for P010976F3

P010657

Inlet 0.01-micron Coalescing Filter

1/2" NPT

0.01-micron

P010549

Replacement Element for P010549

P010556

Outlet 5-micron Particulate Filter

1/2" NPT

5-micron

P010683

Replacement Element for P010683

P010554

Moisture Indicator Kit

1/2" NPT

P010103

Flow meter with Throttle Control Valve

2 - 20 cfm

1/2" NPT

P011047F14

3 - 30 cfm

1/2" NPT

P011047F15

4 - 50 cfm

1/2" or 1" NPT

P011047F16

Electronic Humidity Alarm

110 VAC

5-15% Humidity

P010124-G1

220 VAC

5-15% Humidity

P010124-G2

110 VAC

1.6-6% Humidity

P010124-G3

220 VAC

1.6-6% Humidity

P010124-G4

Содержание PCDA

Страница 1: ...11 PUREGAS LLC 226A Commerce Street Broomfield CO 80020 Tel 800 521 5351 Fax 303 657 2205 Info puregas com www puregas com Instruction Manual for PUREGAS Compressed Air Dryers and Adsorbers Models PH...

Страница 2: ...e allowed Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory No units or parts will be accepted at...

Страница 3: ...GENERAL INFORMATION 13 ANNUAL INSPECTION 13 MAINTENANCE SCHEDULE 14 SECTION 5 REPLACEMENT PARTS 15 GENERAL INFORMATION 15 SECTION 6 TROUBLESHOOTING INFORMATION 21 GENERAL INFORMATION 21 TROUBLESHOOTIN...

Страница 4: ...ION OF OPERATION General Description PUREGAS compressed air dryers and adsorber are used to separate various elements in compressed air using Pressure Swing Adsorption PSA technology This method emplo...

Страница 5: ...enoid valve When the air reaches the top of the tower it is redirected back down the return air tube in the center of the tower through the open check valve and into the outlet passageway Most of the...

Страница 6: ...he shuttle valve contains an internal disk which shuttles back and forth in the valve body based on the pressure differential created by the 2 way valves one of which is open and the other closed The...

Страница 7: ...oming air into one of the two desiccant chambers where the water vapor and or CO2 are removed Most of the purified air leaving the desiccant chamber passes through the outlet shuttle valve to the appl...

Страница 8: ...perature range is between 40o F 4o C and 125o F 52o C Although the unit will operate at higher temperatures the operating life of the components will decrease at temperatures much above 85o F 29o C Be...

Страница 9: ...age 6 of 24 MODEL A B C D E F PCR 15 18 625 6 25 5 3 25 5 5 8 25 PCR 25 22 935 6 30 4 25 6 4 9 25 PCR 50 28 125 6 35 25 4 25 6 4 9 25 Note All dimensions are in inches FIGURE 5 DIMENSIONS OF PCR MODEL...

Страница 10: ...Page 7 of 24 Note All dimensions are in inches FIGURE 6 DIMENSIONS OF PMD AND TOC MODELS MODEL PMD S PMD M TOC TOC with cabinet filters Height A 10 12 10 12 Width B 4 5 4 15 Depth C 4 5 4 5...

Страница 11: ...online tower will soon become saturated There are four ways of connecting the PHF PCDA PHCA and PCME models These models are set up at the factory such that the airflow through the unit is from left t...

Страница 12: ...employed as needed to prevent air from entering the de energized unit Inlet and Outlet Filtration Appropriate inlet filtration is mandatory for all models Particles of dirt rust or scale as well as c...

Страница 13: ...d helps prevent costly repairs caused by moisture damage It features simultaneous audible and visual alarms as well as open and closed circuit conditions for integration into a control system Electric...

Страница 14: ...he timer wiring diagrams for all models are shown in Figure 8 PCR Model PHF PCDA PHCA PCME Models PMD and TOC Models FIGURE 8 WIRING DIAGRAMS Operating Pressure and Sizing Most PUREGAS models are desi...

Страница 15: ...al flow is required or the operating pressure decreases the output performance will be negatively affected unless the orifice diameter is changed appropriately Depending on the magnitude of the change...

Страница 16: ...t their inlets for excessive dirt or oil fouling which would indicate possible contamination of the desiccant chambers If contaminated replace the desiccant chambers or return them to PUREGAS or an au...

Страница 17: ...odel Replace Filter Elements Replace the inlet and outlet filter elements every 6 12 months depending on the quality of the compressed air source PUREGAS stocks replacement elements for all of the fil...

Страница 18: ...adsorbers covered by this instruction manual Please note that parts for non current models are not listed but may be available Simply identify the required parts for your model from the exploded view...

Страница 19: ...00589 DC2 Solenoid Repair Kit All models n a P200498S Dryer Maintenance Kit All models n a P200499S Purge Orifice All models Specify P200404 Mounting Bracket All models n a P010437 Manifold Cover All...

Страница 20: ...Page 17 of 24 FIGURE 11 EXPLODED VIEW OF PCR MODEL...

Страница 21: ...cify Orifice P010652 Outlet without gauge option Specify Orifice P010509 Outlet shuttle disk Specify Orifice P09881F Inlet shuttle disk n a P09881F000 Purge Muffler All models n a P010734F2 Tower Pres...

Страница 22: ...Page 19 of 24 FIGURE 13 EXPLODED VIEW OF PMD AND TOC MODELS...

Страница 23: ...DC P010609 PMD xx 3D 24 VDC P010604 Shuttle Valve All models Specify Orifice P010577 ACCESSORIES FOR PMD and TOC MODELS Inlet 5 micron Particulate Filter 1 8 NPT 5 micron P010614 Replacement Element f...

Страница 24: ...likely potential causes are listed first Thus each potential cause should be checked in the sequence given It is further suggested that once the problem has been isolated that the corresponding text i...

Страница 25: ...PCDA PCME PHCA Desiccant tower attrition Remove chamber and depress perforated disc at open end of tower If perforated disc can be depressed more than 1 4 from the retaining ring replace or repack de...

Страница 26: ...outlet shuttle disc not shifting Depressurize the system remove shuttle valve assembly and check for damage or contamination of inside the valve body Replace or clean valve body and disc Check conditi...

Страница 27: ...inspect outlet air line for evidence of oil Replace or repack desiccant towers Replace or install proper inlet filtration C4 All Plugged air passages Check inlet and outlet air passages and piping for...

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