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SECTION 3 - PRINCIPLES OF OPERATION 

 

3.1   Air System 

The air flows from the air compressor to the storage tank and then to the air buffering dryer.  
Drying steps involved are summarized as follows: 

 

3.2   Air Compressor

 

Ambient air is drawn through the intake filters of the air compressor and is compressed to 
approximately 80-110 PSIG in the storage tank. 

 

3.3   Pressure Switch, and Safety Relief Valve

  

The air pressure in the storage tank is controlled by the unloader pressure switch.  The 
pressure switch starts the air compressor at 80 PSIG and stops it at 110 PSIG.  This unloader 
pressure switch releases the static air from the air compressor discharge line, allowing for 
easy start-up.  The inline check valve prevents the air from flowing out of the tank back 
through the compressor after the compressor has shut off.  The tank pressure safety relief 
valve is factory preset to prevent pressure building above 165 PSIG. 

3.4   Air Buffering Dryer 

Air now flows from the air storage tank to the air buffering dryer which uses silica gel to 
remove the moisture.  The silica gel is dry when it is a blue color.  If the silica gel turns pink, 
it must be replaced.  Refer to Figure 7. 

 

3.5   Manual Drain Valve 

The manual drain provides a means of draining water from the storage tank.  The water 
should be drained each day after the unit has been in service. 

 

3.6   Water Drain Instructions

 

With at least 20 PSIG pressure in the storage tank, slowly open the water drain valve 
allowing water to drain from tank; close the water drain valve when all moisture or water has 
drained.  Repeat Procedure as needed.  Refer to Figure 7. 

NOTE: 

Never operate system with the safety relief valve removed from the tank. 

DO NOT make adjustments to this valve.  This is an A.S.M.E. requirement and 

MUST NOT be tampered with. 

NOTE: 

Important to keep tank drained under freezing conditions. 

Содержание P05860-GLTG

Страница 1: ...Made in USA P011641 Rev C OPERATING INSTRUCTIONS AND PARTS LIST FOR P05860 GLTG Nitrogen Bottle Replacement Units...

Страница 2: ...with minimum delay Careful observation of the instructions and maintenance procedures will ensure maximum life and efficiency of the unit This manual should be read thoroughly before installing opera...

Страница 3: ...s or for consequential damages will be allowed Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory I...

Страница 4: ...1 Nitrogen Bottle Replacement Module 4 4 2 Air Compressor Safety Valve 5 4 3 Air Compressor Pressure Switch 5 4 4 Air Compressor Troublshooting Chart 6 4 5 Air Compressor Maintenance 7 4 6 Air Compre...

Страница 5: ...le rack in a truck The ratings characteristics and features for the Nitrogen Bottle Replacement Module are specified below NITROGEN BOTTLE REPLACEMENT CHART 1 MODULE SPECIFICATIONS Specifications SIZE...

Страница 6: ...er temperatures the operating life of the compressor decreases dramatically 2 3 Electrical Requirements Refer to Chart 1 for product specific electrical requirements The recommended generator size is...

Страница 7: ...tank pressure safety relief valve is factory preset to prevent pressure building above 165 PSIG 3 4 Air Buffering Dryer Air now flows from the air storage tank to the air buffering dryer which uses s...

Страница 8: ...the tank relief valve on the air tank Check the following 9 Safety valve Refer to Paragraph 4 2 9 Pressure Switch Refer to Paragraph 4 3 9 Install Compressor Maintenance Kit P07102 Refer to Paragraph...

Страница 9: ...nge several times and soap test to insure the safety valve is tight and does not leak D If the safety valve is defective and requires changing always check replacement valve for proper adjustment E Re...

Страница 10: ...on rings X worn rider rings X piston hitting cylinder dirty valves X bent valves X blown head gasket X air blowing out intake filter dirty filters X low voltage X X cylinder mis adjustment piston hitt...

Страница 11: ...ickness of a new rider ring is 060 inches The wear of the air compressor rings are affected by ambient conditions At 80 o F maximum ambient temperature and relative humidity 40 maximum average it is s...

Страница 12: ...pposite each other B Attach cylinder to motor with cylinder bolts and lock washer and finger tighten bolts Move the piston to the top dead center position and adjust the cylinder flush with the top of...

Страница 13: ...ns to pink The air buffering dryer contains 1 67 lbs of silica gel 4 9 Recommended Spare Parts List Quantities listed are recommended spare parts for one or more nitrogen bottle replacement units Refe...

Страница 14: ...uded in 11 1 34 P02211 fan CCW 1 16 ref included in 11 1 35 P02212 fan shroud 2 17 ref included in 11 1 36 ref shaft adapter 2 18 P4024 manifold elbow 4 37 P02213 manifold sleeve 4 19 P3875 cylinder h...

Страница 15: ...ion Part No screen P07149 o ring kit P07148 air dryer o ring P06771 transparent bowl P07147 siphon tube and screen P07146 bowl guard P07145 pal nut PS344 screen NNR NNR o ring kit siphon tube and scre...

Страница 16: ...12 front panel Figure 8 NBRM PARTS IDENTIFICATION...

Страница 17: ...e corresponding text in the Maintenance Section be reviewed to provide additional information This guide will require a volt ohmmeter VOM and will specify DC direct current or AC alternating current s...

Страница 18: ...air connections on the module repair or replace defective component defective safety relief valve check for proper adjustment and function Refer to Section 4 replace defective component air compresso...

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