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4.5   Air Compressor Maintenance 

The P07102 maintenance kit contains parts necessary for scheduled routine maintenance on 
the nitrogen bottle replacement module when operated under normal conditions.  Refer to 
Figure 6.  The contents of the maintenance kit are as follows: 

 

 

 

If the air compressor shows evidence of overheating or excessive noise, stop immediately for 
repairs. 
 
Regular inspection may prevent expensive repairs.  The rider ring thickness can indicate 
when the air compressor needs maintenance.  If a rider ring measures .055 inches or less in 
thickness, the maintenance kit, P07102 should be installed.  The thickness of a new rider ring 
is .060 inches. 
 
The wear of the air compressor rings are affected by ambient conditions.  At 80 

o

F. maximum 

ambient temperature and relative humidity 40% maximum average, it is suggested the 
compressor life between maintenance be approximately 4,000 hours of run time. 

 
The air compressor is oilless and requires no lubrication.  It is recommended the piston rings, 
piston seals, rider rings, inlet valves, valve plates and gaskets be replaced at 4,000 hours of 
run time. 

 

Part Number

Description

QTY/Kit

P3861

piston seal

8

P3862

piston ring

8

P3864

manifold sleeve

5

P3866

head gasket

4

P3867

outlet valve

4

P3868

inlet valve

4

P3869

cylinder gasket

4

P3870

valve plate

4

P3981

rider ring

4

P3986

filter felt

4

NOTE: 

At higher ambient temperatures, maintenance 

must be performed more frequently. 

Содержание P05860-GLTG

Страница 1: ...Made in USA P011641 Rev C OPERATING INSTRUCTIONS AND PARTS LIST FOR P05860 GLTG Nitrogen Bottle Replacement Units...

Страница 2: ...with minimum delay Careful observation of the instructions and maintenance procedures will ensure maximum life and efficiency of the unit This manual should be read thoroughly before installing opera...

Страница 3: ...s or for consequential damages will be allowed Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory I...

Страница 4: ...1 Nitrogen Bottle Replacement Module 4 4 2 Air Compressor Safety Valve 5 4 3 Air Compressor Pressure Switch 5 4 4 Air Compressor Troublshooting Chart 6 4 5 Air Compressor Maintenance 7 4 6 Air Compre...

Страница 5: ...le rack in a truck The ratings characteristics and features for the Nitrogen Bottle Replacement Module are specified below NITROGEN BOTTLE REPLACEMENT CHART 1 MODULE SPECIFICATIONS Specifications SIZE...

Страница 6: ...er temperatures the operating life of the compressor decreases dramatically 2 3 Electrical Requirements Refer to Chart 1 for product specific electrical requirements The recommended generator size is...

Страница 7: ...tank pressure safety relief valve is factory preset to prevent pressure building above 165 PSIG 3 4 Air Buffering Dryer Air now flows from the air storage tank to the air buffering dryer which uses s...

Страница 8: ...the tank relief valve on the air tank Check the following 9 Safety valve Refer to Paragraph 4 2 9 Pressure Switch Refer to Paragraph 4 3 9 Install Compressor Maintenance Kit P07102 Refer to Paragraph...

Страница 9: ...nge several times and soap test to insure the safety valve is tight and does not leak D If the safety valve is defective and requires changing always check replacement valve for proper adjustment E Re...

Страница 10: ...on rings X worn rider rings X piston hitting cylinder dirty valves X bent valves X blown head gasket X air blowing out intake filter dirty filters X low voltage X X cylinder mis adjustment piston hitt...

Страница 11: ...ickness of a new rider ring is 060 inches The wear of the air compressor rings are affected by ambient conditions At 80 o F maximum ambient temperature and relative humidity 40 maximum average it is s...

Страница 12: ...pposite each other B Attach cylinder to motor with cylinder bolts and lock washer and finger tighten bolts Move the piston to the top dead center position and adjust the cylinder flush with the top of...

Страница 13: ...ns to pink The air buffering dryer contains 1 67 lbs of silica gel 4 9 Recommended Spare Parts List Quantities listed are recommended spare parts for one or more nitrogen bottle replacement units Refe...

Страница 14: ...uded in 11 1 34 P02211 fan CCW 1 16 ref included in 11 1 35 P02212 fan shroud 2 17 ref included in 11 1 36 ref shaft adapter 2 18 P4024 manifold elbow 4 37 P02213 manifold sleeve 4 19 P3875 cylinder h...

Страница 15: ...ion Part No screen P07149 o ring kit P07148 air dryer o ring P06771 transparent bowl P07147 siphon tube and screen P07146 bowl guard P07145 pal nut PS344 screen NNR NNR o ring kit siphon tube and scre...

Страница 16: ...12 front panel Figure 8 NBRM PARTS IDENTIFICATION...

Страница 17: ...e corresponding text in the Maintenance Section be reviewed to provide additional information This guide will require a volt ohmmeter VOM and will specify DC direct current or AC alternating current s...

Страница 18: ...air connections on the module repair or replace defective component defective safety relief valve check for proper adjustment and function Refer to Section 4 replace defective component air compresso...

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