background image

14 

TROUBLESHOOTING GUIDE 

 

Problem 1.  Air Compressor Will Not Operate 

 
Problem 2.  Air Compressor Will Not Build Up Pressure 

 
Problem 3.  Air Compressor Will Not Turn On 

 
Problem 4.  Silica Gel Is Pink In Color 

Possible Cause:

Check:

Corrective Action:

power has been interrupted to the 
module

external power supply

restore power supply

a faulty electrical connection on the 
module

disconnect electrical power at the 
supply source and carefully 
inspect all wire connections

replace wire connections as 
necessary.  restore power to the 
unit

Possible Cause:

Check:

Corrective Action:

air leak in the system

inspect all tube and air 
connections on the module

repair or replace defective 
component

defective safety relief valve

check for proper adjustment and 
function.  Refer to Section 4

replace defective component

air compressor rings and valves are 
worn

check for worn rings and valves.  
Refer to Section 4

install maintenance kit, P07102

Possible Cause:

Check:

Corrective Action:

defective ON/OFF pressure switch

check for proper function.  Refer 
to Section 4

replace defective component

defective unloader operation

check for proper function.  Refer 
to Section 4

replace defective component

defective compressor centrifugal 
switch

check centrifugal switch

replace defective component

Possible Cause:

Check:

Corrective Action:

silica gel is saturated

check color of gel.  Refer to      
Section 4

depressurize system and change 
gel.  Refer to Section 4

Содержание P05860-GLTG

Страница 1: ...Made in USA P011641 Rev C OPERATING INSTRUCTIONS AND PARTS LIST FOR P05860 GLTG Nitrogen Bottle Replacement Units...

Страница 2: ...with minimum delay Careful observation of the instructions and maintenance procedures will ensure maximum life and efficiency of the unit This manual should be read thoroughly before installing opera...

Страница 3: ...s or for consequential damages will be allowed Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory I...

Страница 4: ...1 Nitrogen Bottle Replacement Module 4 4 2 Air Compressor Safety Valve 5 4 3 Air Compressor Pressure Switch 5 4 4 Air Compressor Troublshooting Chart 6 4 5 Air Compressor Maintenance 7 4 6 Air Compre...

Страница 5: ...le rack in a truck The ratings characteristics and features for the Nitrogen Bottle Replacement Module are specified below NITROGEN BOTTLE REPLACEMENT CHART 1 MODULE SPECIFICATIONS Specifications SIZE...

Страница 6: ...er temperatures the operating life of the compressor decreases dramatically 2 3 Electrical Requirements Refer to Chart 1 for product specific electrical requirements The recommended generator size is...

Страница 7: ...tank pressure safety relief valve is factory preset to prevent pressure building above 165 PSIG 3 4 Air Buffering Dryer Air now flows from the air storage tank to the air buffering dryer which uses s...

Страница 8: ...the tank relief valve on the air tank Check the following 9 Safety valve Refer to Paragraph 4 2 9 Pressure Switch Refer to Paragraph 4 3 9 Install Compressor Maintenance Kit P07102 Refer to Paragraph...

Страница 9: ...nge several times and soap test to insure the safety valve is tight and does not leak D If the safety valve is defective and requires changing always check replacement valve for proper adjustment E Re...

Страница 10: ...on rings X worn rider rings X piston hitting cylinder dirty valves X bent valves X blown head gasket X air blowing out intake filter dirty filters X low voltage X X cylinder mis adjustment piston hitt...

Страница 11: ...ickness of a new rider ring is 060 inches The wear of the air compressor rings are affected by ambient conditions At 80 o F maximum ambient temperature and relative humidity 40 maximum average it is s...

Страница 12: ...pposite each other B Attach cylinder to motor with cylinder bolts and lock washer and finger tighten bolts Move the piston to the top dead center position and adjust the cylinder flush with the top of...

Страница 13: ...ns to pink The air buffering dryer contains 1 67 lbs of silica gel 4 9 Recommended Spare Parts List Quantities listed are recommended spare parts for one or more nitrogen bottle replacement units Refe...

Страница 14: ...uded in 11 1 34 P02211 fan CCW 1 16 ref included in 11 1 35 P02212 fan shroud 2 17 ref included in 11 1 36 ref shaft adapter 2 18 P4024 manifold elbow 4 37 P02213 manifold sleeve 4 19 P3875 cylinder h...

Страница 15: ...ion Part No screen P07149 o ring kit P07148 air dryer o ring P06771 transparent bowl P07147 siphon tube and screen P07146 bowl guard P07145 pal nut PS344 screen NNR NNR o ring kit siphon tube and scre...

Страница 16: ...12 front panel Figure 8 NBRM PARTS IDENTIFICATION...

Страница 17: ...e corresponding text in the Maintenance Section be reviewed to provide additional information This guide will require a volt ohmmeter VOM and will specify DC direct current or AC alternating current s...

Страница 18: ...air connections on the module repair or replace defective component defective safety relief valve check for proper adjustment and function Refer to Section 4 replace defective component air compresso...

Отзывы: