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Installation and Operating Instructions 

 

 

BDC 102  

1328BED001-10B-E 

        Status 01/07 

 

- 5 -

 

 

 

3  D

E V I C E   D E S C R I P T I O N

   

3.1  Usage 

BDC  102  is  a  microprocessor-controlled, 
temperature 

difference 

regulator 

for 

controlling  the  functions  of  solar  thermal 
systems  with  one  storage  cylinder  and  one 
collector. 

The  control  unit  is  for  use  in  dry  rooms, 
indoors and in private homes, business and 
commercial premises. 

The  control  unit  may  be  used  only  as  a 
solar control unit. If used in other scenarios, 
the  installer  must  check  whether  the 
standards  and  safety  regulations  stipulated 
for the area of use are met. 

Use  of  the  device  in  ways  other  than  that 
intended  by  the  manufacturer  requires  the 
approval  of  the  manufacturer,  failing  which 
the guarantee shall not apply. 

 

3.2  Device features 

BDC 102 is characterised by the following features: 

 

Compact design

 

 

Minimal installation work

  

 

2 LED “power-on” indicators 

 

 

Monitoring of operation

  

 

Adjustable temperature regulator 
value 

 

 

Pump block protection 

 

Installation protection 

 

3.3  Layout diagram 

The layout diagram for the BDC 102 control 
unit  is  shown  below.  This  control  can  be 
used  in  similar  systems  that  function  in  the 

same  way.  This diagram is not a complete, 
hydraulic circuit diagram.  

 

                                          

 

Picture 1 

storage 
cylinder 

collector array 

Содержание BDC 102

Страница 1: ...ust read through the instructions carefully Failure to observe the instructions and safety information contained in these installation and operating instructions will void the guarantee for the device described installed STORE THESE INSTRUCTIONS IN A SAFE PLACE 31 01 2007 1328BED001 10B E Installation and Operating Instructions ...

Страница 2: ...ENTS 7 5 DEVICE INSTALLATION 7 6 ELECTRICAL CONNECTION 8 6 1 230V connection 8 6 2 Connection of temperature sensor 8 6 3 Replacing the fuse 8 7 COMMISSIONING 9 8 OPERATION INDICATORS 10 8 1 Adjustment of control values 10 8 2 Indicators 10 9 REGULATOR FUNCTIONS 11 10 RECTIFICATION OF FAULTS 11 10 1 Indicated faults display 11 10 2 Faults that are not indicated 12 11 TECHNICAL DATA 13 12 RESISTANC...

Страница 3: ...tions This could result in damage and hazardous voltages to the device itself and to the attached sensors and devices Solar thermal systems can become very hot There is a risk of being burnt Take care when installing the temperature sensor Install the BDC 102 in such a way that no excessive operating temperatures 50 C result e g as a result of heat sources BDC 102 is not protected against splashin...

Страница 4: ...01 10B E Status 01 07 4 2 SYMBOLS AND ABBREVIATIONS Warning This symbol indicates potential dangers Warning 230 Volts This symbol indicates risk to life through high voltages List i Information on operation special features Instructions procedure Test check ...

Страница 5: ...nd safety regulations stipulated for the area of use are met Use of the device in ways other than that intended by the manufacturer requires the approval of the manufacturer failing which the guarantee shall not apply 3 2 Device features BDC 102 is characterised by the following features Compact design Minimal installation work 2 LED power on indicators Monitoring of operation Adjustable temperatu...

Страница 6: ...n to storage cylinder sensor T2 5 Adjustment of maximum storage cylinder temperature TSPmax 6 Green light for Mains device is connected to power supply Green light for Pump 7 Red light for Fault 8 Fuse 5 DEVICE INSTALLATION The BDC 102 may be installed only in dry rooms where there is no risk of explosion Installation on a flammable base is not permitted The casing of the BDC 102 is designed for s...

Страница 7: ...mperature sensors can be extended For lengths up to 15 m a cross section of 2 x 0 5 mm is required for lengths up to 50 m a cross section of 2 x 0 75 mm is necessary For lengths exceeding 10 meters a shielded cable is recommended Sensor cables must not be laid parallel to 230 Volt power cables as these can cause faults To protect the collector sensor within the control unit the use of a lightning ...

Страница 8: ... pump Reconnect the pump to the control unit Are the sensor cables for the collector and storage cylinder sensors correctly connected to the relevant control unit terminals Yes No Connect sensors correctly With the mains supply switched off connect the control unit and then switch on the mains supply e g via a safety fuse Does the green Mains light lights up Yes No Test the fuse on the device Chec...

Страница 9: ...er storage cylinders values of between 60 C and 90 C are usual A temperature of 80 C is preset at the factory 8 2 Indicators The operating status and potential faults are indicated by two lights For easier identification a pump symbol is shown next to the green LED and a warning symbol next to the red LED LED Display colour Meaning Green LED Mains Continuous green light Control unit is switched on...

Страница 10: ...ith the pump switched on the difference in temperature between the collector and the storage cylinder exceeds the amount of 60 C 7K for 30 minutes If this occurs a fault continuous red light is displayed Pump block protection If the solar thermal system is not in use due for example to continuous bad weather the solar circuit pump can seize To prevent this from happening the control unit switches ...

Страница 11: ...tive Pump has seized Installation protection De aerate the system Check the pump connection Replace the pump Ensure the pump is running Collector temperature 120 C wait until the temperature has fallen below 105 C 10 2 Faults that are not indicated Faults and errors that are not displayed can be tested using the following table and possible causes and sources of error identified If based on the de...

Страница 12: ... for cos ϕ 0 7 1 0 Operating temperature 0 50 C Storage temperature 10 65 C Regulator functions Temperature difference regulator Maximum storage cylinder temperature Adjustable from approx 20 C to 95 C Temperature difference Temp difference at which pump switches on 7K Temp difference at which pump switches off 3K Pump block protection function Every 10 days Sensor monitoring Interruption and shor...

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