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Instructions for Assembly of the

 

ProSpot

fitness®

 HG-1 (Con’t)

 

 
12.  Next install the Front Top Cross Brace (21) using Bolts (52), Washers (50) for the lower bottom hole and 

Bolts (53) & Washers (50) for the top two holes on each side. Thread bolts (52) & Washers (50) thru the 
Upper Linking Plate assembly into pre-threaded holes in the Front Top Cross Brace (21). Now thread the 
shorter Bolts (53) & Washers (50) into pre-threaded holes into Upper Linking Plate. Do not fully tighten bolts 
at this time. 

 
13.  The next step is to install the Double Groove Pulleys (24) with Right & Left Weight Bar Support Brackets (26, 

27) in each Upper linking Plate assembly towards the front of the unit using bolts (59), washers (57) and 
nuts (56).  Before you do this, pull straight and untwist if necessary the Weight Bar Cables (33, 34) and 
Cable Knuckle (37) that is out of the top of each Locking Post. Make sure these Weight Bar Cables (33, 34) 
are untwisted all the way down into the Locking Post to the pulleys on the Locking Blocks (8, 11). Then lay 

the cables toward the front of the unit between the Linking Plates over the Double Pulley (24) to be installed. 

 

Reference Diagrams # 1, 2, & 4. Do not fully tighten bolts at this time.  

 
14.  The next step is to install the Small Double Groove Pulleys (25) in each Upper linking Plate assembly 

towards the back of the unit using bolts (59), washers (57) and nuts (56). Before you do this, pull straight 
and untwist if necessary the Weight Bar Cables (33, 34) and Rear Cable Knuckle (35,36) that is coming out 
of each Locking Blocks (8,11). Make sure these Weight Bar Cables (33, 34) are untwisted all the way down 
to the pulleys on the Locking Blocks (8, 11). Now feed the Cables up and over the Small Double Groove 
Pulley (25). Then pull down the Rear Cable Knuckle (35,36) and cables and attach to the Right and Left 
Base Rails (1, 2) using Bolt (51), two Spacers (55), two Washers (50) and Locknuts (49) on each side.  
Make sure cables run outside the brace on the Locking Posts. Reference Diagrams # 1, 2, & 4. Do not fully 
tighten bolts at this time. 

 

15.  According to Diagrams # 1, 2 & 7, the Rear Cable Knuckles (35, 36) when installed should face towards the 

Locking Posts (7, 10). Now plug in the single plug of the Locking Post Wire 

Harness (75)

 into the socket 

connection on the Rear Cable Knuckles (35, 36) on each side. Next plug in the 3-lead pin connector on the 
Locking Post Wire 

Harness (75)

 into the Cross Brace wire Harness 

(80)

 on each side.  

 

16.  Now according to Diagrams # 1, 2 & 7, plug in the Neon Cross Brace Wire Harness (76) into the Neon Wire 

Harness (77) on each side. Next plug Neon Lights (81, 82) into the Neon Wire Harness (77) on each side.          

 

 

17.  Next according to Diagrams #1& 2 install the Middle Cross Brace (16) using two Bolts (48), two Washers (57) 

to the Middle Side Upright Post (13). Thread bolts (48) & Washers (57) into the pre-threaded holes in the 
Middle Side Upright Post (13) according to diagrams (1 & 2). Do not fully tighten bolts at this time. 

 

18.  Next install the Right & Left Front Upright Support Plates to the Right & Left Base Rails using two Bolts (51), 

four Washers (50) and two nuts (49) on each side. Do not fully tighten bolts at this time. 

 

19.  Now install the two Curved Front Upright Rails (14) using four Bolts (51), eight washers (50) and four nuts 

(49) on each side. Do not fully tighten bolts at this time. 

 

20.  Next install the Right & Left Side Weight Plate Holders on each side according to diagrams # 1 & 2 using two 

bolts (51), four washers (50) and two locknuts (49) for each Holder. Note, make sure Holders are mounted 
tilted upward and the flange overlaps towards the back of the unit as shown in diagram # 3. Tighten Bolts 
securely. 

 

21.  According to Diagram # 3, place the Electronic Locating Board (5) in position behind the Rear Cross Brace 

(3). Now place the Electronic Box (83) on the Locating Board (5) so that the lights are facing up and power 
plug of the Box receptacle is facing toward the back of the unit. Plug in Cross Brace wire Harness (74) to 
each of side Electronic Box (83).  Now attach Electronic Locating Board (5) and Electronic Box Protective 
Cover to Rear Cross Brace using two bolts (51), four washers (50) and two locknuts (49). Tighten Bolts 
securely. 

 

22.  Next install the four Cable Keeper Bolts (68), Washers (67), Lock nuts (66) in the Upper Linking Plate 

assemblies above the two rear Double Groove Pulleys (24, 25). These bolts prevent the Weight Bar Cables 
from jumping off the pulleys during workout.  

 
23.  Now its time to tighten all the bolts previously installed. Starting at the bottom of the unit working your way to 

the top. Tighten bolts securely but do not over tighten.    

 

Содержание HG-1

Страница 1: ...ents Assembly Instructions 2 12 Use and Operation of Your PROSPOTfitness Product 13 15 Periodic Maintenance of your PROSPOTfitness Product 15 Parts List 16 Trouble Shooting 17 18 Warranty Contact Information 19 Shown with optional FHL 200 Serial Number 18607D00175HG1 1 ...

Страница 2: ...Adjustable wrench Metric Socket Set Philips Screw Driver Pliers Scissors and or Razor knife Floor Padding such as cardboard to avoid scratching your floor during assembly Carefully remove parts from packaging A good pair of scissors will be helpful in separating the parts from one another while removing them from the cartons Be careful not to cut or damage parts with scissors or razor knife Remove...

Страница 3: ...ocknuts 49 on each side Check to make no wires are cut or crushed when installing Locking Posts Do not fully tighten bolts at this time 6 Now as shown in Diagrams 1 2 now place the Middle Side Upright Post 13 on top of the Right Left Base Rails 1 2 align with the predrilled holes of the pre threaded tabs and secure with four bolts 54 four washers 50 on each side Do not fully tighten bolts at this ...

Страница 4: ... of the Locking Post Wire Harness 75 into the socket connection on the Rear Cable Knuckles 35 36 on each side Next plug in the 3 lead pin connector on the Locking Post Wire Harness 75 into the Cross Brace wire Harness 80 on each side 16 Now according to Diagrams 1 2 7 plug in the Neon Cross Brace Wire Harness 76 into the Neon Wire Harness 77 on each side Next plug Neon Lights 81 82 into the Neon W...

Страница 5: ... According to Diagram 4 check for proper cable runs over pulleys and Cable Keepers are installed not over tightened Make sure all wire harnesses are plugged together correctly Step 3 FINAL ASSEMBLY 1 Now according to Diagram 2 install the Left Locking Post Cover 12 using four Machine Screws 64 and four Washers 65 Make sure Cover goes over the tabs for machine screws but goes between plates on top ...

Страница 6: ...HG 1 Diagram 1 6 ...

Страница 7: ...HG 1 Diagram 2 7 ...

Страница 8: ...HG 1 Diagram 3 Rear View 8 ...

Страница 9: ...HG 1 Diagram 4 Cable Runs Weight Bar 9 ...

Страница 10: ...HG 1 Diagram 5 Assembled View 10 ...

Страница 11: ...HG 1 Diagram 6 Detail of Weight Bar 11 ...

Страница 12: ...HG 1 Diagram 7 Detail Wiring for Neon Lighting 12 ...

Страница 13: ... dizziness or shortness of breath and consult your physician 3 Keep small children and others at a safe distance from all moving parts The up and down movement of the weights can be dangerous Never allow your fingers toes hair other body parts or loose clothing to come near weights while they are in motion Never attempt to exercise with more weight than you are physically able to handle Prior to e...

Страница 14: ...ell as a secondary locking backup The Spot Block Plates can also be used as a training aid by limiting barbell movement when exercising To position the Spot Block Plates 1 Place the barbell into the lowest position for the exercise you will be performing To move the Spot Blocks Plates remove by grabbing handles and lifting up You will see the top hook and stop pin that goes in the holes Place the ...

Страница 15: ...nvironments Outdoor use is not recommended and will void the warranty Carefully inspect machine before each use to determine that it is free from defects Do NOT use the machine if you find 1 A loose broken or frayed power cord needs to be replaced 2 Any broken cracked torn frayed or defective part of the machine needs to be replaced 3 Loose bolts or fasteners Check all fasteners to make sure none ...

Страница 16: ...Socket Head Cap Sleeve M5 20 8 23 Pulley Retaining Pin L Block 2 70 Flat Washer M3 8 24 Large Double Groove Pulley 4 71 Pan Cross Head M3 10 8 25 Small Double Groove Pulley 2 72 Flat Washer M4 4 26 Right Weight Bar Support Bracket 1 73 Pan Cross Head Bolt M4x10 mm 2 27 Left Weight Bar Support Bracket 1 74 Hex Nut M4 2 28 Right Side Weight Plate Holder 3 75 Locking Post Wire Harness 2 29 Left Side ...

Страница 17: ... functioning of wall receptacle Test plug for power a If bad find new 110V AC power supply b Check surge suppressor plug strip for proper function 2 Check wall transformer connection to Electronic Box Should not be bent or loose a If bad replace Electronic Box 3 Check for green flashing light the indication power to Electronic Box a If no green light test 12V Wall Adapter for 12 17 volts output If...

Страница 18: ...gger Sensor and test for 10 12 volts at Solenoid connection a If it reads10 12 volts then replace Solenoid b If no voltage then check Wire Harness for defective wire Continuity test c If Wire Harness is good the replace Electronic Box Symptom Sensor Rod on Weight bar keeps popping up Solution 1 Remove Sensor Collar and Sensor Rod 2 Straighten any bends If too bent up replace 3 Before reinstalling ...

Страница 19: ...If you have any questions about performance under this limited warranty please write us at PROSPOTfitness Inc Attn Warranty Service 2000 Newpoint Pl Pkwy Suite E Lawrenceville GA 30043 Office 770 446 9299 Fax 770 446 7213 Contacting ProSpot Fitness Technical Support Our Service Department can be reached M F 9 5 pm EST Or e mail us support prospotfitness com If ordering replacement parts please ref...

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