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ILX69-PBS ♦ CompactLogix or MicroLogix Platform

Contents

PROFIBUS Slave Communication Module

User Manual

ProSoft Technology, Inc.

Page 87 of 102

April 27, 2016

7.3

Troubleshooting

Troubleshooting of the system is done by examining the LEDs on the front panel of the PLC
and the LEDs on the front of the module. The following can help with troubleshooting.

LINK-LED



Check the LINK LED status to see if a connection to the Ethernet is established. See

section Ethernet Status (page 85).

Cable



Check the pin assignment of each connector on the PROFIBUS cable.



Check if the bus termination resistors are switched on at each end of the cable, and

switched off at all other connectors in between.

Содержание ILX69-PBS

Страница 1: ...ILX69 PBS CompactLogix or MicroLogix Platform PROFIBUS Slave Communication Module April 27 2016 USER MANUAL...

Страница 2: ...erve paper ProSoft Technology no longer includes printed manuals with our product shipments User Manuals Datasheets Sample Ladder Files and Configuration Files are provided on the enclosed DVD and are...

Страница 3: ...ication Stop During Firmware Update 12 2 4 Safety Instructions to Avoid Property Damage 12 2 4 1 Device Destruction if ILX69 PBS is Installed to Powered PLC 13 2 4 2 Device Destruction by Exceeding Al...

Страница 4: ...ory Settings with Memory Card 50 6 Communication 51 6 1 Studio 5000 PROFIBUS Data Values 51 6 1 1 PROFIBUS Network Output Data 51 6 1 2 PROFIBUS Network Input Data 52 6 2 I O Communication and Memory...

Страница 5: ...ntents PROFIBUS Slave Communication Module User Manual ProSoft Technology Inc Page 5 of 102 April 27 2016 9 3 References 95 9 4 Glossary 96 10 Support Service Warranty 99 10 1 Contacting Technical Sup...

Страница 6: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 6 of 102 ProSoft Technology Inc April 27 2016...

Страница 7: ...eshooting control systems that use the Rockwell CompactLogix 1769 programmable controller and the ILX69 PBS You should have a basic understanding of electrical circuitry and familiarity with relay log...

Страница 8: ...sages These PROFIBUS DP services are supported by the Studio 5000 programming tool using CIP messages Not all of the 1769 programmable controllers support CIP messaging The basic PROFIBUS DP acyclic s...

Страница 9: ...s otherwise noted CompactLogix System Studio 5000 programming software V21 00 or higher RSLogix 5000 programming software V20 00 or higher 1 5 2 Hardware Requirements The following minimum hardware is...

Страница 10: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 10 of 102 ProSoft Technology Inc April 27 2016...

Страница 11: ...ages and all valid legal regulations must be obeyed Technical knowledge is presumed The user must assure that all legal regulations are obeyed 2 2 Personnel Qualification The ILX69 PBS must only be in...

Страница 12: ...illation In dry conditions permanent voltages up to approximately 42 4 V peak or 60 V are not considered as dangerous if the contact area is equivalent to the size of a human hand More information is...

Страница 13: ...age information is located at Power Supply page 21 2 4 3 Device Destruction by Exceeding Allowed Signaling Voltage To avoid device destruction due to high signal voltage to the ILX69 PBS you must obse...

Страница 14: ...ch will have a consequence of death or grievous bodily harm if it is not avoided Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a minor hazard w...

Страница 15: ...rmation in Product Manuals Instructions and Other Collateral Materials S2 IEC 60950 1 Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified German Edition EN 60...

Страница 16: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 16 of 102 ProSoft Technology Inc April 27 2016...

Страница 17: ...ve Communication Module User Manual ProSoft Technology Inc Page 17 of 102 April 27 2016 3 About the ILX69 PBS In This Chapter Device Drawing ILX69 PBS 17 PROFIBUS Interface 18 Ethernet Interface 20 Re...

Страница 18: ...2 1 Wiring Instructions Please ensure that termination resistors are available at both ends of the PROFIBUS network cable If special PROFIBUS connectors are being used these resistors are often found...

Страница 19: ...segments are linked to each other with repeaters there can be up to 127 devices on the network The maximum permissible cable length of a PROFIBUS segment depends on the baud rate used see the followi...

Страница 20: ...and has a maximum transmission rate of 100 MBit s CAT5 3 3 1 Ethernet Pin Assignment at the RJ45 Socket Note The device supports the Auto Crossover function The RX and TX can be switched The following...

Страница 21: ...Transmission rate 10 MBit s 100 MBit s 3 4 Removable Memory Card Memory Card Type SD card HDSC format is not supported Maximum storage capacity 4 GByte Required formatting FAT16 format no FAT32 SD Ca...

Страница 22: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 22 of 102 ProSoft Technology Inc April 27 2016...

Страница 23: ...ic baud rate detection A 1769 ECR right end cap or 1769 ECL left end cap is required to terminate the end of the Compact I O bus Each bank of Compact I O must have its own power supply A Compact I O p...

Страница 24: ...operate the ILX69 PBS All I O signal pins at the ILX69 PBS tolerate only the specified signaling voltage 4 2 2 Installing the ILX69 PBS Module A detailed description the installation of communication...

Страница 25: ...power of the Rockwell CompactLogix controller 3 Discharge yourself 4 Unlock the end cap bus terminator 5 Remove the end cap terminator from the ILX69 PBS by using the tongue and groove slots 6 Move th...

Страница 26: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 26 of 102 ProSoft Technology Inc April 27 2016...

Страница 27: ...ogix 5000 programming tool 2 Parameterization and configuration of the ILX69 PBS using the master configuration software The slave module can use this configuration during startup 3 Creating the data...

Страница 28: ...stalling an Add On Profile Download the MPSetup exe file from the product web page found at http www prosoft technology com or from the ProSoft Solutions DVD onto the local hard drive Make sure RSLogi...

Страница 29: ...actLogix or MicroLogix Platform Contents PROFIBUS Slave Communication Module User Manual ProSoft Technology Inc Page 29 of 102 April 27 2016 2 Continue to follow the steps in the wizard to complete th...

Страница 30: ...ix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 30 of 102 ProSoft Technology Inc April 27 2016 3 Click FINISH when complete The AOP is now installed in RSLogix 5000 You...

Страница 31: ...an Add On Profile 1 In RSLogix 5000 expand the I O CONFIGURATION folder in the Project tree Right click the appropriate communications bus and choose NEW MODULE This opens the Select Module Type dial...

Страница 32: ...s ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 32 of 102 ProSoft Technology Inc April 27 2016 2 Select the ILX69 PBS module in the list and click...

Страница 33: ...3 A New Module dialog box opens In the GENERAL tab enter ILX69PBS in the NAME field and the appropriate SLOT for the module 4 Click on the CONFIGURATION tab Offline This option assigns the IP Address...

Страница 34: ...OBTAIN FROM MASTER is sufficient With this option the configuration is done within the PROFIBUS master software and sent to the ILX69 PBS The OBTAIN FROM LADDER option is a unique option that allows...

Страница 35: ...is section covers the manual configuration of the ILX69 PBS in a CompactLogix system When complete please see Configuration by Controller Application 46 for module specific configuration parameters Cr...

Страница 36: ...OFIBUS Slave Communication Module Page 36 of 102 ProSoft Technology Inc April 27 2016 5 Select New Module from the context menu as shown below The following dialog box appears 6 Select 1769 MODULE Gen...

Страница 37: ...he module should be set as shown in the dialog below 2 Enter PBS as the NAME and enter a short description for the module 3 Select the Slot number in which the module is installed in the CompactLogix...

Страница 38: ...38 of 102 ProSoft Technology Inc April 27 2016 Module Properties 2 The Requested Packet Interval RPI is shown in the following dialog Within this time interval the I O data between module and controll...

Страница 39: ...w expand the TASKS folder and subfolder until you reach the MAINPROGRAM folder 2 In the MAINPROGRAM folder double click to open the MAINROUTINE ladder 3 Select an empty rung in the new routine and the...

Страница 40: ...f 102 ProSoft Technology Inc April 27 2016 This action opens the Import Configuration dialog box showing the controller tags that will be created 5 Verify that the slot number is correct for the modul...

Страница 41: ...oft Technology Inc Page 41 of 102 April 27 2016 6 Click OK to confirm the import When the import is completed the new Add On Instruction rung will appear in the ladder The procedure has also imported...

Страница 42: ...e AOI is imported into the project the ILX69 PBS MSG tags reference slot 1 in its path configuration If the ILX69 PBS is not located in slot 1 you will need to edit the MSG instruction Communication P...

Страница 43: ...l ProSoft Technology Inc Page 43 of 102 April 27 2016 3 Select the COMMUNICATION tab at the top of the window Click BROWSE to open the Message Path Browser window 4 In the Message Path Browser window...

Страница 44: ...of 102 ProSoft Technology Inc April 27 2016 5 Back In the Message Configuration window the Path field shows the ILX69 PBS properly in place Click APPLY then click OK 6 Repeat these steps for each MSG...

Страница 45: ...ntation of how to import GSD files 5 2 2 Configuration by Master Configuration by Master is the easiest way to configure the slave The ILX69 PBS sample ladder and AOI contains the use of this method T...

Страница 46: ...Reserved set to 0 HIGH Byte Reconfiguration Event 1 1 Local 1 C Data 1 INT LOW Byte Reconfiguration Event 2 Reserved set to 0 HIGH Byte Reconfiguration Event 3 2 Local 1 C Data 2 INT LOW Byte Bus Add...

Страница 47: ...S has two rotating address switches to set the network address from 0 to 99 If you need to assign the ILX69 PBS to an address above 99 set both address switches to 0 The module will take the address p...

Страница 48: ...Valid Configuration Bytes This parameter holds the number of valid configuration bytes that define PROFIBUS Input Output modules Module Type Module Length The ILX69 PBS offers a flexible modular comp...

Страница 49: ...1 in the configuration array Section Studio 5000 Example Program explains the pre defined configuration parameter of the sample ladder AOI 5 3 SD Card 5 3 1 Start up Behavior with or without SD Card...

Страница 50: ...en be restored 5 3 2 STARTUP INI File The STARTUP INI file contains the following 1 Global 2 Notify 10 3 Restore always 4 RestorePoint SDMMC backup Notify 10 The value for Notify is 10 It takes 10 sec...

Страница 51: ...5000 PROFIBUS Data Values 51 I O Communication and Memory Map 52 Acyclic Messaging 60 6 1 Studio 5000 PROFIBUS Data Values The ILX69 PBS PROFIBUS network data values input and output are located in t...

Страница 52: ...O Arrays Overview Input Array Below is a summary of the register layout of the input area of the ILX69 PBS The offset values are defined in bytes Offset Register Type Name 0 Device Status Register Sta...

Страница 53: ...tData Output Array Below is a summary of the register layout of the output area of the ILX69 PBS The offset values are defined in bytes Offset Register Type Name 0 Device Command Register Command Bits...

Страница 54: ...e module If this bit is not set a system error has occurred and the communication between controller and module is not active 0 Not ready 1 Ready Firmware Revision This data field contains the current...

Страница 55: ...xtStaLen INT Number of valid bytes in the region Extended Status Information Depends on the selected extended status 0 0 Byte 1 32 Byte 2 49 Byte 3 49 Byte 4 33 Byte 6 80 Byte 12 to 13 Baudrate INT Ba...

Страница 56: ...dicate if a read or write needs to be processed If this register contains a non zero value the slave s user program must create an appropriate response to this request by using a CIP MSG command shown...

Страница 57: ...ler application selects a specific extended status it will be acknowledged by the ILX69 PBS in the status region in ExtStaSelect If the ILX69 PBS does not acknowledge this selection the extended infor...

Страница 58: ...Parameter byte 3 PrmByte4 SINT Parameter byte 4 PrmByte32 SINT Parameter byte 32 Extended Status 5 DPV1 C1 Diag Length 80 Byte Structure member Data type Description StaReqUsr DINT Status Request from...

Страница 59: ...9 PBS via the output data image This register lies in the first 4 bytes of the output image Device Command Register Byte Offset Structure Member Data type Description 0 MCB SINT Module Command Bits se...

Страница 60: ...sent to the master 6 3 Acyclic Messaging PROFIBUS DP acyclic services are supported by the Studio 5000 programming tool by means of CIP messages using the MSG instruction 6 3 1 Supported PROFIBUS DP M...

Страница 61: ...S_OK 4 ulCmd UINT32 Request 0x040E 8 fExtDiagOverflow UINT8 Set the bit to indicate that more diagnostic data are available as diagnostic data can be transferred with abExtDiagData 9 fExtDiagFlag UINT...

Страница 62: ...Device related Block Header User data User data User data User data 2 Module related Block Header Module0 7 Module8 15 Module16 23 Module24 255 1 Channel related Block Header Channel Error 1 Note The...

Страница 63: ...BS CompactLogix or MicroLogix Platform Contents PROFIBUS Slave Communication Module User Manual ProSoft Technology Inc Page 63 of 102 April 27 2016 It will use the following Message Instruction config...

Страница 64: ...on Response Return format is as follows ILX69PBS CONTROL DPV1 Read Response Parameter Data Type Value Description Status DINT 0x0000 Status of Response message Command DINT 0x0485 Command code SlotNum...

Страница 65: ...ndex number of data to be written Length SINT 0 to 240 Data length 1 to 240 bytes Reserved1 SINT 0 Reserved ErrorDecode SINT Error code ErrorCode1 SINT Detailed error code ErrorCode2 SINT User specifi...

Страница 66: ...SlaveAddress SINT Slave address AlarmType SINT Type of received alarm specified SlotNumber SINT 0 to 255 Slot number module causing alarm Specifier SINT Alarm specifier Function SINT Reserved SINT 0 R...

Страница 67: ...rved 10 Application 0 Read Error 1 Write Error 2 Module Failure 3 to 7 Reserved 8 Version Conflict 9 Feature not Supported 10 to 15 User Specific 11 Access 0 Invalid Index 1 Write Length Error 2 Inval...

Страница 68: ...end to the module The module can process 5 CIP messages in parallel Note that RSLinx can already consume 2 of this CIP com buffers if the online browser is active 02 hex 0519 hex Resources unavailable...

Страница 69: ...sage Timeout No answer message was received FF hex 0514 hex General Error Non specified error occurred Call support FF hex 0517 hex General Error Unknown command Invalid Parameter The values in Reques...

Страница 70: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 70 of 102 ProSoft Technology Inc April 27 2016...

Страница 71: ...oting In This Chapter Web Page 71 Hardware LEDs 84 Troubleshooting 87 This chapter details the diagnostics and troubleshooting procedures for the ILX69 PBS 7 1 Web Page You can access the ILX69 PBS we...

Страница 72: ...manufacturer ILX69 PBS Ethernet Address MAC The MAC Address MAC ID is the unique physical Ethernet address of the device fixed by the manufacturer Assigned MAC Address IP Address IP address of the ILX...

Страница 73: ...State Network State Current status of the ILX69 PBS Operate Shows whether the ILX69 PBS is in OPERATION state e g in data exchange in cyclic communication In a cyclic data exchange the input data or...

Страница 74: ...as started or stopped by the CompactLogix program Yes Bus communications have started No Bus communications have not started Yes No Config Lock Configuration locked shows whether the ILX69 PBS configu...

Страница 75: ...ange of Value Value Baud Rate PROFIBUS Network Baud Rate 9 6 kBit s 19 2 kBit s 93 75 kBit s 187 5 kBit s 500 kBit s 1 5 MBit s 3 MBit s 6 MBit s 12 MBit s 31 25 kBit s 45 45 kBit s Default 9 6 kBit s...

Страница 76: ...Manual Watchdog Time Shows the watchdog time in milliseconds 20 to 65535 ms Default 1000 ms Network Activity Shows whether the bus communication was started or stopped i e Whether the slave is active...

Страница 77: ...firmware upgrade procedure is complete the module will automatically re initialize To continue the firmware update click Continue with Update The firmware file prompt displays Loading invalid or non P...

Страница 78: ...OFIBUS Slave Communication Module Page 78 of 102 ProSoft Technology Inc April 27 2016 1 Click Browse and enter User name admin and Password admin to the Authorization window and then select the firmwa...

Страница 79: ...ILX69 PBS CompactLogix or MicroLogix Platform Contents PROFIBUS Slave Communication Module User Manual ProSoft Technology Inc Page 79 of 102 April 27 2016 3 Click Update Firmware...

Страница 80: ...ix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 80 of 102 ProSoft Technology Inc April 27 2016 If the firmware update fails the page shows an error message Firmware upda...

Страница 81: ...ss click Reset Device Initiating a device reset causes the device reboot A reboot will let the device stop all communication immediately Established connections will drop Non volatile device parameter...

Страница 82: ...PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 82 of 102 ProSoft Technology Inc April 27 2016 5 Check the Please confirm you want to reset the device box...

Страница 83: ...LX69 PBS CompactLogix or MicroLogix Platform Contents PROFIBUS Slave Communication Module User Manual ProSoft Technology Inc Page 83 of 102 April 27 2016 When complete the following dialog will displa...

Страница 84: ...put addresses have been forced to an On or Off state however the forces have not been enabled Amber Amber Forces enabled Off Off No forces enabled OK Green On Controller OK Red Flashing Recoverable co...

Страница 85: ...t ILX69 PBS PROFIBUS DP slave PROFIBUS System Status The SYS PROFIBUS network status LED is described below LED Color State Description SYS Duo LED yellow green Green On Operating system running Green...

Страница 86: ...eady PLC is not in RUN mode PLC application has set the NRDY bit PLC has no I O communication with the module Bring PLC into RUN Mode Check that the PLC application has deleted the NRDY bit Check PLC...

Страница 87: ...the front panel of the PLC and the LEDs on the front of the module The following can help with troubleshooting LINK LED Check the LINK LED status to see if a connection to the Ethernet is established...

Страница 88: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 88 of 102 ProSoft Technology Inc April 27 2016...

Страница 89: ...ed Memory RAM 8 MB SDRAM FLASH 16 MB serial Flash EPROM Memory card SD and SDHC card Both types are supported if the card features a SPI interface The FAT12 16 32 formats are supported The exFAT forma...

Страница 90: ...cally 570 mA Power distance rating 2 slots Connector Backplane Environmental Conditions Operating temperature range 0 C 32 F to 60 C 140 F Storage temperature range 40 C 40 F to 85 C 185 F Humidity 5...

Страница 91: ...s Norm Emission Radiated Emission E Field DIN EN 61131 2 CISPR 16 EN 55011 Conducted Emission DIN EN 61131 2 CISPR16 EN55011 Immunity Immunity to Electrostatic Discharge ESD DIN EN 61131 2 IEC 61000 4...

Страница 92: ...237 bytes application specific parameters Acyclic communication DP V1 Class 1 Read Write DP V1 Class 1 Alarm DP V1 Class 2 Read Write Data Transport Baud rate 9 6 kBits s 19 2 kBits s 31 25 kBits s 45...

Страница 93: ...and slaves transmit up to 244 bytes Valid station addresses on a PROFIBUS network range from 0 to 126 Fail Safe Mode For safety reasons the PROFIBUS DP master informs the slaves of its current contro...

Страница 94: ...he network master is still active with process data still being updated The Watchdog time is configured in ProSoft fdt Configuration Manager and is transmitted from the master to the slave during the...

Страница 95: ...this bit is set the communication between the ILX69 PBS and all slaves is stopped All slaves will clear their outputs and the master will be in stop mode This control bit allows the user program to m...

Страница 96: ...al Port Memory DTM The Device Type Manager DTM is a software module with a graphical user interface for the configuration or for diagnostics of device Ethernet A networking technology used both for of...

Страница 97: ...l purposes The IP address 0 0 0 0 is defined as invalid PROFIBUS Adapter PROFIBUS DP slave module PROFIBUS Scanner PROFIBUS DP master module ProSoft fdt Configuration Manager FDT DTM based configurati...

Страница 98: ...Contents ILX69 PBS CompactLogix or MicroLogix Platform User Manual PROFIBUS Slave Communication Module Page 98 of 102 ProSoft Technology Inc April 27 2016...

Страница 99: ...st in expediting this process 1 Product Version Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding 1 Module configuration and assoc...

Страница 100: ...ail mea prosoft technology com Languages spoken include English Hindi North America location in California Tel 1 661 716 5100 E mail support prosoft technology com Languages spoken include English Spa...

Страница 101: ...ooting 71 Disposal of Electronic Equipment Waste 95 DPS Diagnostic Request 61 DPV0 Services 93 DPV1 Alarm 66 DPV1 Error Codes 67 DPV1 Messaging 64 DPV1 Read 64 DPV1 Services 94 DPV1 Write 65 E Electri...

Страница 102: ...o Factory Settings with Memory Card 50 S Safety 11 Safety Instructions to Avoid Personal Injury 11 Safety Instructions to Avoid Property Damage 12 Safety Precautions 24 Safety References 12 13 14 15 S...

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