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1. GENERAL INFORMATION

Attention

: All users must read these operating

instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.

The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs

and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions

and act accordingly:

• Operation, including preparation, trouble shooting and

cleaning

• Maintenance, inspection, repair

• Transport

Apart from the operating instructions and the accident
prevention act valid for the respective country and area

where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional

instruction of the operating personnel.

Suitable for entertainment use

The

PRO

LYFT AETOS hoist controllers are specially

designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.

Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The

PRO

LYFT AETOS hoist controllers are not designed

to control hoists suspending or lifting loads above people.

Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.

Regulations

The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:

• Europe:

• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8

Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10

United Kingd

om: BS7950-1

Maintenance/Repair

In order to ensure correct operation, not only the

operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop

using the hoist controller immediately.

Attention:

Before starting to work on electrical

components the power-supply is to be cut off.

2. INCORRECT OPERATION

•

Do not

exceed the rated power capacity per controlled

channel.

•

Do not

lift stuck or jammed loads.

•

Do not

shortly and frequently actuate the up/down

switch.

• Do not

control hoists if the movement of the load is not

visible from the operating position.

• Do not

control hoists if you are skilled for lifting loads

• Do not

use cables with damaged strain reliefs and/or

isolation.

• Do not

use any input- or output cables that are not

suitable for the supplied voltage and / or current.

• Do not

use the Thuja data connection (link in, link out)

with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.

• Do not

connect the controller to a mains connection that

is not properly fused.

• Do not

use the controller without proper grounding.

• Do not

connect more then one hoist on a single

channel.

3. ELECTRIC CONNECTIONS

All electric connections must be used with respect for the
specified voltages and maximum power consumption.

Power input:

The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.

Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.

Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.

Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the

risk

of electric shock.

Maximum power consumption per hoist.

Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.

Power output to the hoists

For each 4 hoist channels there is a Harting 16 output
connector.

Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.

To avoid voltage drops longer cables should have bigger
wire diameters.

page

AETOS

Range

AETOS

Range

•

Turn the adjusting nut in clockwise direction, until the test load is raised.

Attention: The max. operating time of the overload device is 60
seconds. Thereafter the unit has to cool down to room temperature
[mm. 20 minutes].

•

Reassemble in opposite sequence.

8.9. MAINTENANCE OF GEARBOX
The gearbox is practically maintenance-free. Service is therefore
reduced to changing the oil or grease.

The gearbox oil/grease should be changed after every 10 years, however,
latest after 800 operating hours (oil volume see table 6).

Attention: During oil change the electric power supply must be shut off.

Oil change PAE-500 and PAE-1000 (Fig. 20A)

Disassemble the gear cover by removing the cylinder screws. Place the hoist
horizontally and turn so that the oil can drain from the fill hole into a suitable
container (approx. 30 minutes). Replenish the gearbox oil. Finally re-adjust the
device with a new gasket.

Grease change PAE-250 (Fig. 20B).

Disassemble the gear cover by removing the cylinder screws. Remove the
grease with cleaning paper. Attach the new grease to the transmission with the
use of a small grease gun. Finally re-adjust the device with a new gasket.

Table 6

8.8. MAINTENANCE OF OVERLOAD PROTECTION DEVICE
Overload protection device

The unit is equipped with an overload protection device as standard. This
device is factory set to 125% + 25% of the rated capacity and prevents
reliably overloading of the hoist during lifting of loads. Adjustment and testing
of the overload device may only be carried out by authorized competent
persons.

The force-limit factor according to EN 14492-2:2006 is

DAL=1,35. The

maximum force occurring when the rated capacity limiter operates will be
calculated as:

LIM

= (

DAL

x m

+ m

- m

) x g

DAL

= 1,35

= Rated capacity of the hoist [kg]

= Hoist load [kg]

Hoist load m

: Load which includes all the masses of a load equal to the rated

capacity of the hoist, the hoist medium and the fixed load lifting attachments,
e.g. hooks, grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s

]

Adjustment of overload device (Fig. 19)

Attention: The adjustment of the overload device may only be done by
authorized, competent personnel.

Attention: During this job the hoist remains operable which can result in
danger of injury by rotating parts.

•

Loosen the adjusting nut with a pin type face wrench acc. to DIN 3116 in
anti-clockwise direction until blocked.

Attention: The adjusting nut is secured with a screw securing agent
(Loctite® 243). For loosening, it may be necessary to heat up the area of
the adjusting nut to max. 80° C using a hot-air blower, for example. Any
remainders of the screw securing agent must be completely removed.

Attention: Prior to new adjustment, always use Loctite® 243 again for
securing the adjusting nut.

Model

Volum

Type

PAE-250

20 mL

DGM-EPL-100, grease

PAE-500

0,3 L

FINA GIRAN L320, ISO-VG 320

PAE-1000

0,5 L

FINA GIRAN L320, ISO-VG 320

8.8. MAINTENANCE OF OVERLOAD PROTECTION

DEVICE

Overload protection device

The unit is equipped with an overload protection device as
standard. This device is factory set to 125%

25% of the

rated capacity and prevents reliably overloading of the
hoist during lifting of loads. Adjustment and testing of the
overload device may only be carried out by authorized
competent persons.

The force-limit factor according to EN 14492-2:2006 is

DAL

=1,35. The maximum force occurring when the rated

capacity limiter operates will be calculated as:

LIM

= (

DAL

x m

+ m

- m

) x g

DAL

= 1,35

= Rated capacity of the hoist [kg]

= Hoist load [kg]

Hoist load m

: Load which includes all the masses of a

load equal to the rated capacity of the hoist, the hoist
medium and the fixed load lifting attachments, e.g. hooks,

grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s2]

Adjustment of overload device (Fig. 19)

Attention: The adjustment of the overload device may
only be done by authorized, competent personnel.
Attention: During this job the hoist remains operable

which can result in danger of injury by rotating parts.
• Loosen the adjusting nut with a pin type face wrench

acc. to DIN 3116 in anti-clockwise direction until
blocked.

Attention:

The adjusting nut is secured with a screw

securing agent (Loctite® 243). For loosening, it may be
necessary to heat up the area of the adjusting nut to max.
80° C using a hot-air blower, for example. Any remainders

of the screw securing agent must be completely  removed.
Attention:  Prior to new adjustment, always use Loctite®
243 again for securing the  adjusting nut.
• Turn the adjusting nut in clockwise direction, until the test

load is raised. Attention:  The  max. operating time  of the
overload  device  is 60 seconds. Thereafter the unit has
to cool down to room temperature [mm. 20  minutes].

• Reassemble in opposite sequence.

8.9. MAINTENANCE OF GEARBOX

The gearbox is practically maintenance-free. Service

is therefore reduced to changing the oil or grease.

The gearb

ox oil/grease should be changed after every 10

years, however, latest after 800 operating hours (oil
volume see table 6).

Attention:

During oil change the electric power supply

must be shut off.

Oil change PAE-500 and PAE-1000

(Fig. 20A)

Disassemble the gear cover by removing the cylinder
screws. Place the hoist horizontally and turn so that the
oil can drain from the fill hole into a suitable container

(approx. 30 minutes). Replenish the gearbox oil. Finally
re-adjust the device with a new gasket.

Grease change PAE-250

(Fig 20B)

Disassemble the gear cover by removing the cylinder
screws. Remove the grease with cleaning paper. Attach
the new grease to the transmission with the use of a small
grease gun. Finally re-adjust the device with a new

gasket.

WWW.PROLYTE.COM

INTRODUCING THE PROLYFT AETOS RANGE

When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future

Get Ready for the Next Level

ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.

The Unique ProLyft Program

ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist

Standard Features of the AETOS Range:

• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief

for power connection

• Yellow CEE form plug 16Amp 4pin and cable with strain relief

for low voltage control (optional)

• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy

and easy of use

• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection

Easily Adaptable:

• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor

AETOS

Range

Fig. 19

Fig. 20A

Model

Volum

Type

PAE-250

20 mL

DGM-EPL-100, grease

PAE-500

0,3 L

FINA GIRAN L320, ISO-VG 320

PAE-100

0,5 L

FINA GIRAN L320, ISO-VG 320

Table 6

Fig. 20B

8.8. MAINTENANCE OF OVERLOAD PROTECTION

DEVICE

Overload protection device

The unit is equipped with an overload protection device as
standard. This device is factory set to 125%

25% of the

rated capacity and prevents reliably overloading of the
hoist during lifting of loads. Adjustment and testing of the
overload device may only be carried out by authorized
competent persons.

The force-limit factor according to EN 14492-2:2006 is

DAL

=1,35. The maximum force occurring when the rated

capacity limiter operates will be calculated as:

LIM

= (

DAL

x m

+ m

- m

) x g

DAL

= 1,35

= Rated capacity of the hoist [kg]

= Hoist load [kg]

Hoist load m

: Load which includes all the masses of a

load equal to the rated capacity of the hoist, the hoist
medium and the fixed load lifting attachments, e.g. hooks,

grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s2]

Adjustment of overload device (Fig. 19)

Attention: The adjustment of the overload device may
only be done by authorized, competent personnel.
Attention: During this job the hoist remains operable

which can result in danger of injury by rotating parts.
• Loosen the adjusting nut with a pin type face wrench

acc. to DIN 3116 in anti-clockwise direction until
blocked.

Attention:

The adjusting nut is secured with a screw

securing agent (Loctite® 243). For loosening, it may be
necessary to heat up the area of the adjusting nut to max.
80° C using a hot-air blower, for example. Any remainders

load is raised. Attention:  The  max. operating time  of the
overload  device  is 60 seconds. Thereafter the unit has
to cool down to room temperature [mm. 20  minutes].

• Reassemble in opposite sequence.

8.9. MAINTENANCE OF GEARBOX

The gearbox is practically maintenance-free. Service

is therefore reduced to changing the oil or grease.

The gearb

ox oil/grease should be changed after every 10

years, however, latest after 800 operating hours (oil
volume see table 6).

Attention:

During oil change the electric power supply

must be shut off.

Oil change PAE-500 and PAE-1000

(Fig. 20A)

Disassemble the gear cover by removing the cylinder
screws. Place the hoist horizontally and turn so that the
oil can drain from the fill hole into a suitable container

(approx. 30 minutes). Replenish the gearbox oil. Finally
re-adjust the device with a new gasket.

Grease change PAE-250

(Fig 20B)

Disassemble the gear cover by removing the cylinder
screws. Remove the grease with cleaning paper. Attach
the new grease to the transmission with the use of a small
grease gun. Finally re-adjust the device with a new

gasket.

WWW.PROLYTE.COM

INTRODUCING THE PROLYFT AETOS RANGE

When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future

Get Ready for the Next Level

The Unique ProLyft Program

Standard Features of the AETOS Range:

• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief

for power connection

• Yellow CEE form plug 16Amp 4pin and cable with strain relief

for low voltage control (optional)

• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy

and easy of use

Easily Adaptable:

AETOS

Range