Ingersoll-Rand PAL12500K Parts, Operation And Maintenance Manual Download | Manualshive

Page: 1 / 30

background image

Form MHD56298

• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a

Ingersoll-Rand

winch or hoist. The manual form numbers are as follows:

“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295

• Available winch options may require additional supplements to the basic winch manual.

• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.

• We strongly recommend that ALL maintenance on

Ingersoll-Rand

equipment be carried out by personnel certified by

Ingersoll-Rand

, or by

Ingersoll-Rand

Authorized Service Centers.

• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.

• Use only Genuine

Ingersoll-Rand

parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.

• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:

Winch Man Rider

™

Supplements:

Model:

Publication No.

Model:

Publication No.

FA2, FA2.5,
FH2, FH2.5

MHD56046

LS500RLP

SAM0011

LS1000RLP

SAM0012

FA5

MHD56042 and
MHD56220

LS150RLP

SAM0082

LS150RLP/500/
1000

SAM0115

FA10

MHD56252

FA2.5A MHD56236

LS150RLP and
LS150PLP-PH

SAM0120

FA2B and
HU40A

MHD56207

LS500RLP-E

SAM0122

FH10MR

MHD56212

LS150RLP-
DP5M-F

SAM0184

Fulcrum Electric

MHD56277

LS500HLP/
LS1000HLP

SAM0004

LS150HLP

SAM0222

*

Winches -

ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.

*

Hoists -

ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.

Form MHD56298
Edition 2
November 2004
71441844

©

2004 Ingersoll-Rand Company

IMPORTANT INFORMATION:

1
2
3
...
»

Summary of Contents for PAL12500K

Page 1: ...ried out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Use only Genuine Ingersoll Rand parts when maintaining or repairing a winch hoist or any component of a winch or hoist ANSI ASME recommends that a winch or hoist or any components of a winch or hoist t...

Page 2: ... for the operation installation and maintenance of these products DO not use this hoist for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this hoist in accordance with European Standards and any other applicable safety codes and regulations Refer all communications to the nearest IR SAMIIA Material Handling Products Office ...

Page 3: ...9 49 assembly drawing and parts list disassembly and Assembly instructions Equipments 12 5 T hook assembly drawing and parts list disassembly and assembly instructions 25 T bottom block assembly drawing and parts list disassembly and assembly instructions PHS2 Pendant control assembly drawing and parts list air circuit scheme Accessories drawing and parts list PHS2U Pendant control assembly drawin...

Page 4: ...ling or restarting the hoist we recommended supplying air gradually in order to obtain a slow rotation of the motor and also running it in both directions for a few results l Lubrication For use in corrosive or moist atmospheres it is recommended to put a Filter regulator lubricator near the hoist 3m maxi for air treatment When filling up the oiler air inlet must be closed recommended oil GRADE IS...

Page 5: ... compared to the hoist axle THE SAMIIA WARRANTY CAN NOT BE GIVEN WITHOUT RESPECTING THE ABOVE Run slowly the hoist on lowering direction RECOMMENDATIONS until the new chain appears about 2 meter IMPORTANT The chain must not be twisted On the other extremity of the chain fit the buffer 4 onto the chain this buffer sets in action the bottom switch limit Place the buffer onto the 9th links at the min...

Page 6: ... washer 130 and the nut 132 NUMERO DE NOMENCLATURE L623 NUMERO DU DOCUMENT l 25 T bottom block 124 Introduce the chain end side A with the steel string in one of the two cross shaped holes of the block 124 the first chain link must be in flat position perpendicularly to the rotation axle of the sprocket wheel and the following links must have their welds turned outside as compared to this axle Sec...

Page 7: ......

Page 8: ...ng The PALAIR is ready to work 5 OVERHAULING After more than one month stopping period we advice to clean and oil PALAIR motor as follows Put into the inlet hole some cm3 of mineral oil or diesel oil Run the motor during 10 seconds to eliminate impurities Put into the air inlet hole some cm3 of oil Run the motor during 2 to 4 seconds A COMPLETE ANNUAL CHECK MUST BE DONE IN REPAIR SHOP l Hooks and ...

Page 9: ...0 C ASTM penetration for 25 C use grease 355 385 dropping point 150 C If you use PALAIR AT A TEMPERATURE LESS THAN 6 20 C please refer to us Quantity of grease for the reducer about 500 g DO NOT PASS BEYOND THIS QUANTITY l Motor sub assembly For the annual motor maintenance please proceed as described in paragraph Restarting or by complete dismantling in that case you have to proceed as follows ge...

Page 10: ...ur Gear cover 1 9623 0060 19 Disque de frein Brake disc 1 9623 0061 20 Disque de frein Brake disc I 9623 0062 21 Piston Piston 1 9623 0063 22 Couvercle Cover 1 9623 0064 23 Pignon arbré Saft spindle 1 9623 0095 24 Porte satellite Satellite support 1 9623 0097 25 Flasque carter côté moteur Flange 1 9623 0098 26 Pignon solaire Pinion 1 9623 0099 27 Satellite Satellite 3 9623 O 100 28 112carter gauch...

Page 11: ...4520 0024 71 Goupille Pin 1 4600 l 316 72 Goupille Pin 2 4640 6518 73 Goupille Pin 1 4640 3818 74 Circlips Circlips 3 4770 0013 75 Circlips Circlips 3 4770 0015 76 Circlips Circlips 1 4770 0022 77 Circlips Circlips 1 4770 0030 78 Circlips Circlips 1 4770 0032 79 Circlips Circlips 1 4770 0035 80 Circlips Circlips 1 4770 3072 81 Segment d arret Stop segment 2 4780 l 539 82 Anneau expansif Ring 2 478...

Page 12: ...x 103 Cose 104 Rondelle 105 vis 106 Vis 107 Te 108 Oreille de manutention 109 Crochet DESIGNATION DESCRIPTION Muffler Thimble Washer Screw Screw Tee Handing wing Hook Quantite Quantity 1 1 2 12 2 2 2 I I I NUMERO DE NOMENCLATURE L623 NUMERO DU DOCUMENT E CHEF DU BUREAU D ETUDES CODE 12500 L 25000 L 6848 3532 6932 5332 4520 0006 4100 6801 4130 0206 6131 1332 9623 0040 9623 0011 9623 0015 ...

Page 13: ...tting plate Rep 87 and the joint Rep 85 Disassembly of the motor l Disassembly the motor Rep 1 See Plan 3616 0005 l Remove the circlips Rep 76 l Put down the solar pinion Rep 26 Disassembly of the entry gear l Remove the screws and washers Rep 62 and 68 l Put down the 2 half casings Rep 28 and 29 l Remove the screws Rep 59 l Put down the cover Rep 9 l Remove the circlips Rep 78 l Put down the sate...

Page 14: ...down the casing flange on motor side Rep 25 l Remove the circlips Rep 79 80 l Remove the shaft spindle Rep 23 l Put down the half guiding casings Rep 34 35 the hook Rep 109 l Extract the sprocket wheel Rep 92 with the chain guide Rep 32 the distance washer Rep 3 and the pins Rep 72 Remove the joints Rep 55 l Extract the bearings Rep 44 l Extract the bearing Rep 42 of the return sprocket wheel Rep ...

Page 15: ...orique O ring 15 Joint torique 16 O ring Joint torique O ring 17 Joint torique O ring 18 Silencieux Muffler 19 Vis H Screw 20 Rondelle W Split washer 21 Vis H Screw 22 Plaque d obturation Closing plate 23 Vis H Screw 24 Rondelle M Washer 25 Vis CHc Screw 26 Vis CHc Screw 27 Bouchon Plug 28 Circlips Circlips 29 Ecrou Nut 30 Coupille Pin 31 Bouchon I Plug Piece de rechange recommandde Recommended Sp...

Page 16: ...Rep 26 front end cover side Rep 5 l Take off the circlips Rep 28 l Take off the support joint Rep 8 and the joints Rep 13 16 l Remove the screws and washers Rep 23 24 l Extract the bearings Rep 72 l Remove the screws Rep 26 rear end cover side Rep 2 and extract these screws from the motor housing Rep 3 l Remove the screws Rep 25 and put down the cover Rep 4 and the O rings Rep 15 l Remove the nuts...

Page 17: ...iece 1 9617 0014 4 Joint papier Paper joint 1 9617 0020 5 Corps Casing 1 9617 0032 6 Couvercle Cover 1 9617 0033 7 CouvercIe Cover 1 9617 0034 8 Butee stop 1 9617 0035 9 Butee Stop 1 9617 0036 10 Plaque d obturation Cloising plate 2 9617 0037 11 Vis de retenue epaulee i Shouldered locking screw 1 6528 0532 12 Ressort Spring I 6918 0432 13 Joint torique O ring 2 5821 1129 14 Joint torique O ring 6 ...

Page 18: ...e covers Rep 6 7 and remove the joint Rep 13 l Remove the screw Rep 11 l Put down the stop Rep 8 the spring Rep 12 the stop Rep 9 the distance piece Rep 3 l Remove the slide valve Rep 2 l Remove the cylinder Rep 1 and the joints Rep 14 l Remove the screws Rep 15 16 and the washers Rep 19 l Put down the closing plate Rep 10 B ASSEMBLY INSTRUCTIONS The assembly has to be carried out in the opposite ...

Page 19: ...9 12 REPERE Quantite CODE ITEM DESIGNATION DESCRIPTION Quantity 1 Crochet 12 5 T 12 5 T hook 1 9623 8011 2 l 2 support crochet l 2 hook support 1 9623 8012 3 l 2 support crochet l 2 hook support 1 9623 8013 4 Bague epaulee Shouldered ring 1 9623 7014 5 Vis CHc Screw 1 9623 0112 6 Graisseur Greaser I 671 O 0827 7 Butee stop I 5470 0013 8 Vis CHc Screw 2 4131 9306 9 Ecrou Nut 1 4300 0411 IO Ecrou Nu...

Page 20: ...S A DISASSEMBLY INSTRUCTIONS l Remove the screw nut and washer rep 5 9 12 l Remove the screw nut and washer rep 8 10 11 l Separate the hook support rep 2 3 l Put down the shouldered ring in 2 parts rep 4 the hook rep 1 and the thrust roller bearing rep 7 l Extract the greaser rep 6 from the hook support rep 3 B ASSEMBLY INSTRUCTIONS The assembly has to be carried out in the opposite direction to t...

Page 21: ...ochet 25 T 25 T hook 3 Flasque de moufle Bottom block flange 4 Flasque de moufle Bottom block flange 5 Bague epaulee Shouldered ring 6 Graisseur Greaser 7 Roulement a rouleaux Roller bearings 8 Butee a rouleaux cylindrique Thrust roller bearings 9 Joint torique O ring 70 Vis CHc Screw 11 Ecrou Nut 12 Rondelle Washer D6230013 DESIGNATION DESCRIPTION Quantite Quantity 1 1 1 I 1 1 2 1 2 3 2 3 CODE 96...

Page 22: ...LY INSTRUCTIONS l Remove the screw nut and washer rep 5 9 12 l Remove the screw nut and washer rep 8 10 11 l Separate the hook support rep 2 3 l Put down the shouldered ring in 2 parts rep 4 the hook rep 1 and the thrust roller bearing rep 7 l Extract the greaser rep 6 from the hook support rep 3 B ASSEMBLY INSTRUCTIONS The assembly has to be carried out in the opposite direction to the one used f...

Page 23: ...ainer Ring 2 4770 3028 3 Joint torique 0 Ring 2 5820 3729 4 Couvercle Rear cover 2 9579 0037 5 Ressort Spring 2 6915 8732 6 Tiroir avec joint serti Spool with 0 ring crimped 2 9579 0035 8 Joint quad ring Quad Ring 2 5823 0229 9 Ressort Spring 2 6915 8632 11 Clapet avec joint et bille serti Valve Assem with O ring ball crimped 2 9579 0036 12 Anneau de levage Lifting Eye 1 6422 2332 13 Axe de levier...

Page 24: ... NOBLE FRANCE TEL 33 27 93 08 08 TELEX 820 221 TELEFAX 33 27 93 08 00 Copyright 1996 Ingersoll Rand Company AlI Rights Reserved FOR PALAIR PLUS NUMERO DU DOCUMENT 50000 SERIES 96 07 21 A 1 1 LE CHEF DU BUREAU D ETUDES I I ...

Page 25: ...hef du bureau d etudes AIR INLET 2 BSP RESEAU Rep Designation Description Qte CODE Item Qty 1 Metre de telecommande rep 2a 4 Length of control item 2 to 4 3387 0031 2 Flexible Hose 3 3 Collier Hose Tie 2 m 4 Cable Strain Relief Wire 1 5 Serre Cable Sleeve Clamp 2 6112 5O32 6 Cosse Coeur Thimble 2 69324332 7 Poignee PHS2 PHS2 Pendant control 1 7579 0038 Specifier la longueur de telecommande a la co...

Page 26: ... joint serti Spool with 0 ring crimped 2 9579 0035 7 Joint torique 0 Ring 8 5820 9229 8 Joint quad ring Quad Ring 2 5823 0229 9 Ressort Spring 2 69 15 8632 10 Selecteur Shuttle Valve Stop 1 9579 0098 11 Clapet avec joint et bille serti Valve Assem with O ring ball crimped 2 9579 0036 12 Anneau de levage Lifting Eye 1 6422 2332 13 Axe de levier Pin 1 9579 0089 14 Corps Pendant Handle 1 9579 0095 15...

Page 27: ......

Page 28: ...2 to 4 35250003 2 Flexible Hose 5 3 Collier Hose Tie 2 m 4 Cable Strain Relief Wire 1 5 Serre Cable Sleeve Clamp 2 6112 5032 6 Cosse Coeur Thimble 2 6932 5332 7 Poigee PHS2U PHS2U Pendant control 1 7579 007 1 8 Mamelon M M Nipple 1 6131 6328 9 Valve d arret d urgence Shut Off Valve 1 3617 0022 10 Limiteur de couple Torque Limitor 1 3636 0002 11 Coude M F Elbow 5 6828 0132 12 About Fitting 8 6165 2...

Page 29: ...ANTITY 1 Vis Chc Screw 6 4130 1406 2 Rondelle Grower Lockwascher 12 4520 0008 3 Ressort Spring 1 6912 0141 4 Couvercle Cover 1 9617 0073 5 Joint torique 0 Ring 1 5821 6129 6 Clapet Valve 1 9617 0075 7 Joint Gasket 2 9617 0076 8 Rondelle LL 10 N Washer 2 4570 0010 9 Corps Body 1 9617 0072 10 Entretoise Distance ring 1 9617 0077 11 Vis Chc Screw 1 4130 4706 12 About Fitting 2 6165 2632 13 Clapet Val...

Page 30: ...embrane Diaphragm 1 9636 0020 2 Rondelle Washer 1 9636 0019 3 Joint Gasket 1 9636 0021 4 Vis Screw 1 9636 0018 5 Gicleur Nozzle 1 9617 0071 6 Joint torique 0 Ring 1 5822 2329 7 Clapet Valve 1 9636 0017 8 Bouchon Plug 1 6517 2032 9 Vis Chc Screw 4 4131 4906 10 corps Body 1 9636 0025 1 1 Couvercle Cover 1 9636 0024 12 Vis Chc Screw 2 4130 7406 I 13 Ecrou Nut 1 4300 1111 14 Ressort Spring 1 69 11 854...

Reviews:

No comments

Related manuals for PAL12500K

Brand: HADEF Pages: 38

Brand: Stahl Pages: 96

Brand: Coffing Hoists Pages: 28

Brand: HADEF Pages: 25

Brand: Stihl Pages: 100

Brand: Stihl Pages: 108

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands