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Prodigy

Manual Powder Spray Guns

Customer Product Manual

Part 1053680E05

Issued 6/07

NORDSON CORPORATION

•

AMHERST, OHIO

•

USA

For parts and technical support, call the

Finishing Customer Support Center at (800) 433-9319.

This document is available on the Internet at http://emanuals.nordson.com/finishing

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Содержание Powder Spray Gun

Страница 1: ...l Part 1053680E05 Issued 6 07 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Finishing Customer Support Center at 800 433 9319 This document is available on the Internet...

Страница 2: ...trode Installation 16 Multiplier Replacement 17 Removal 17 Assembly 17 Parts 18 Prodigy Manual Spray Gun Standard Length 18 Prodigy Manual Spray Gun Short Length 20 Service Kits 22 Options 22 Powder a...

Страница 3: ...pprovals Make sure all equipment is rated and approved for the environment in which it is used Any approvals obtained for Nordson equipment will be voided if instructions for installation operation an...

Страница 4: ...ohm as measured with an instrument that applies at least 500 volts to the circuit being evaluated S Equipment to be grounded includes but is not limited to the floor of the spray area operator platfor...

Страница 5: ...y Nordson HDLVr high density powder low velocity air pumps The spray gun is available in a standard length and a short length Features S 8 mm tubing used for powder delivery S Separate high voltage an...

Страница 6: ...3 Spring plunger 4 Electrode 5 Electrode holder 6 Resistor 7 Resistor holder 8 Contact spacer 9 Voltage multiplier 10 Ground stud 11 Cable multiplier connection 12 6 mm tube fitting pattern air 13 Co...

Страница 7: ...dson Corporation PRODIGY NORDSON CORPORATION SIRA05ATEX5212X EEx 2mJ 1180 II 2D 23 22 7 6 8 10 15 21 18 12 17 16 13 14 19 20 18 14 24 11 9 1 2 in 19 1 2 3 Figure 3 Short Length Spray Gun Section View...

Страница 8: ...safety instructions in this document and all other related documentation WARNING Installation in Europe shall carried out by suitably trained personnel in accordance with the applicable code of pract...

Страница 9: ...e LED on the end plate lights when the spray trigger is pulled and high voltage is generated Pattern Control Trigger The pattern control trigger toggles between the preset settings High mode and the L...

Страница 10: ...ure 6 Nozzle Disassembly Step 2B New Style Assembly Shown 3 Unscrew the tool from the electrode ring insert assembly and blow off the assembly with compressed air Figure 7 Nozzle Disassembly Step 3 Ne...

Страница 11: ...t 3 Turn the tool counterclockwise to remove it from the insert Check the nozzle The electrode ring should be approximately 1 4 inch inside the nozzle lip Electrode Ring Nozzle Lip Figure 8 Nozzle Re...

Страница 12: ...conveyor chain rollers and part hangers for powder buildup The resistance between the parts and ground must be 1 megohm or less For best results 500 ohms or less is recommended Poor connection in hig...

Страница 13: ...ance Test Control Cable End to Adapter Spring Plunger 1 See Figure 10 Remove the nozzle 2 Disconnect the control cable from the manual control unit 3 Short together cable connector pins J1 2 J1 3 and...

Страница 14: ...multiplier resistor resistance check was out of range replace the multiplier 153 187 megohms Figure 12 Resistor Resistance Test Control Cable Continuity Tests Make continuity tests with a standard oh...

Страница 15: ...SPRAY TRIGGER COMMON PATTERN TRIGGER Figure 13 Control Cable Continuity Tests Trigger Switch Continuity Test Disconnect the control cable from the trigger switch as described in Cable Replacement on p...

Страница 16: ...dard gun powder tube Figure 16 Removing the Air Cap and Powder Tube 6 Slide a new powder tube into the adapter 7 Screw the nozzle back into the retaining nut then install the nozzle onto the powder tu...

Страница 17: ...Cable 9 See Figure 20 Lift up on the back of the gun body 14 to unsnap it from the handle then push the body forward to separate it from the handle 23 Feed cable through here 14 23 Figure 20 Separati...

Страница 18: ...lectrode 2 pull it out of the electrode holder 1 2 1 Figure 26 Replacing Electrode Clean and inspect the resistor holder and electrode holder Replace the holders If you find carbon tracks or pin holes...

Страница 19: ...spacer into the multiplier well Fill the multiplier well with dielectric grease 2 Install the multiplier into the gun body 3 Fill the resistor holder well with dielectric grease Refer to Resistor and...

Страница 20: ...9 288552 S POWER SUPPLY 95 kV negative 1 C 20 S CAP end handgun 1 21 982800 S SCREW pan recessed M4 x 6 black zinc 1 22 1069680 S GASKET cover handgun 1 23 288561 S HANDLE w cover handgun 1 23A 288534...

Страница 21: ...er Spray Gun 19 Part 1053680E05 E 2007 Nordson Corporation 1 2 3 4 14 13 12 11 10 9 5 8 7 6 23 22 21 19 18 17 16 15 20 30 24 25 27 26 28 29 31 32 34 33 32 35 36 23A 8 37 Figure 28 Prodigy Manual Spray...

Страница 22: ...tive 1 C 20 S CAP end handgun 1 21 982800 S SCREW pan recessed M4 x 6 black zinc 1 22 1069680 S GASKET cover handgun 1 23 288561 S HANDLE w cover handgun 1 23A 288534 S S GASKET base hand gun 1 24 288...

Страница 23: ...owder Spray Gun 21 Part 1053680E05 E 2007 Nordson Corporation 3 4 14 13 12 11 10 9 5 8 7 6 23 22 21 19 18 17 16 15 20 30 24 25 27 26 28 29 31 32 34 33 32 35 36 23A 8 37 Figure 29 Prodigy Manual Spray...

Страница 24: ...BLE handgun 4 meter extension E 1067602 LANCE EXTENSION 150 mm Prodigy F G 1067643 LANCE EXTENSION 300 mm Prodigy F G NOTE A For operators with larger hands Replaces standard pad B Order the appropria...

Страница 25: ...NOTE A One of each supplied with spray gun B Optional nozzles not included with spray gun C Nozzle shell only Does not include internal components 40 Degree 70 Degree 100 Degree Figure 31 Conical Nozz...

Страница 26: ...guns C 1077392 KIT nozzle flat spray Prodigy 140 degree 11 13 inches 279 330 Large flat f A 1077397 S NOZZLE shell with electrode flat spray Prodigy 140 degree 279 330 mm g surfaces C 1073911 KIT nozz...

Страница 27: ...ozzles Item Part Description Quantity Note S NOZZLE ASSEMBLIES 1 A 1 940203 S O RING silicone 0 875 x 1 00 x 0 063 in 1 2 1047537 S ELECTRODE ring 1 3 940126 S O RING silicone 0 375 x 0 50 x 0 063 in...

Страница 28: ...Prodigyr Manual Powder Spray Gun 26 Part 1053680E05 E 2007 Nordson Corporation...

Страница 29: ...EEC ATEX Directive 94 9 EC The conformity is under observance of the following standards or standards documents EN292 EN50014 EN50081 1 EN1953 EN50050 EN50082 2 IEC 417L EN60204 EN50281 1 1 FM7260 EN...

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