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ARC  6 5 6 

PRO 

WEL D 

If there is a gun fault, by unplugging the gun control cable at 
the welder the LED will be “off” when the welder is first 
turned off then turned back on. If there is a thermal overload 
the LED will remain “on” until the temperature on the trans-
former comes down to a safe operating temperature.  

8.0 WELD GUN SET-UP  

8.1  Plunge Length  

1. A different and correctly sized chuck and ferrule grip are 
needed for each different stud diameter and style that will be 
welded (see PRO WELD Accessories catalog for help in this  
area). The appropriate chuck, or stud holder, is inserted into 
the tapered chuck adapter and tapped lightly to insure a tight 
fit. The ferrule grip is inserted in the hole in the foot and se-
cured with the locking screws to hold it in place.  

2. Studs must NOT bind or hang up on the foot, ferrule grip, 
or ferrule during the entire stud welding process. To assure 
this, the foot/ferrule arrangement must be centered in relation 
to the stud to be welded. To assure centering, loosen the leg 
screws that hold the foot to the legs. Place a stud in the 
chuck and a ferrule in the ferrule grip. With the leg screws 
loosened, the foot will move freely in all directions. Adjust 
the foot so that the stud is centered in the ferrule and no con-
tact occurs between the stud and the ferrule during retraction 
or forward plunge of the stud. 

 

                                       CAUTION

 

 The stud labeled GND is connected to the unit chassis and is 
for grounding purposes only. Do not connect a wire from the 
terminal labeled GND to one of the three-phase line termi-
nals as this may result in “hot” power unit chassis   

7.0 CONTROL PANEL DESCRIPTION  

ON-OFF POWER SWITCH  

The ARC-656 is turned “ON” by turning the knob on the 
switch to the “ON” position.  

WELD TIME  

The weld timer setting determines the duration of the weld 
current. By adjusting the weld time knob the weld time is 
displayed on the digital meter in seconds. The weld time 
range is from .005-1.000 seconds.  

TRIGGER LED INDICATOR  

The trigger LED “ON” indicates a complete circuit to the 
unit through the gun control cables and gun switch. This 
LED will turn “ON” when the gun trigger is pressed.  

FAULT LED INDICATOR  

The fault LED “on” indicates either the internal temperature 
in the main transformer has reached its maximum or there is 
a shorted gun solenoid or a shorted control cable. In either 
case the LED will stay “on” and lockout the gun from trig-

FIGURE 3 

CONTROL PANEL FRONT 

PAGE  3 

GROUND 

FIGURE 2 

Содержание ARC 656-575 VERSION

Страница 1: ...OPERATION MAINTENANCE MANUAL 575V ERSIO N ...

Страница 2: ......

Страница 3: ... 0 CONTROL PANEL DESCRIPTION 3 8 0 WELD GUN SETUP 3 8 1 PLUNGE LENGTH 3 8 2 CHECKING GUN LIFT 4 9 0 SETTING UP THE POWER SOURCE 5 9 1 CONNECTIONS AND SETTINGS 5 9 2 WELD TEST AND INSPECTION 5 10 0 MAINTENANCE 6 10 1 WELD CABLES 6 10 2 INTERNAL CLEANING 6 11 0 TROUBLE SHOOTING 7 12 0 PARTS LIST 8 9 10 LIST OF FIGURES 1 JUMPER LINK ARRANGEMENT 2 2 GROUND CONNECTION 3 3 CONTROL PANEL 3 4 GUN SET UP 4...

Страница 4: ...ARC 656 PRO WELD ...

Страница 5: ...ARC 656 PRO WELD ...

Страница 6: ...ARC 656 PRO WELD ...

Страница 7: ...ARC 656 PRO WELD ...

Страница 8: ...the manufacturer s 3 0 UNPACKING YOUR UNIT Upon receipt of your unit place it as close as possible to the point of installation before unpacking it Once the unit is un packed it is recommended that you inspect it for any physical damage that may have occurred in shipping Your unit has been completely assembled and inspected at the factory Upon receipt the unit must be hooked up to the recommended ...

Страница 9: ...l display indicates the weld time which is adjustable from 005 to 1 000 seconds The weld current which is not adjustable and is 650 amps only when using the standard cable set which is supplied the welder 6 0 ELECTRICAL INPUT REQUIREMENT This welding power source is designed to be operated from 230v 460v or 575v three phase 60 Hertz AC power Con sult the local electric utility if there is any ques...

Страница 10: ...ith the leg screws loosened the foot will move freely in all directions Adjust the foot so that the stud is centered in the ferrule and no con tact occurs between the stud and the ferrule during retraction or forward plunge of the stud CAUTION The stud labeled GND is connected to the unit chassis and is for grounding purposes only Do not connect a wire from the terminal labeled GND to one of the t...

Страница 11: ...olding the gun completely still as above The gun will lift the stud from the base plate and draw an arc The end of the stud and the adjacent material of the base plate will be melted by the weld arc The gun will then plunge the stud into the molten pool extin guishing the arc to end the controlled portion of the weld 9 After the controlled weld cycle allow the molten metal to solidify briefly with...

Страница 12: ...has been set tighten the set screw and replace the rear cap 9 0 SETTING UP THE POWER SOURCE 9 1 Connections and settings CAUTION Turn the power off before making connections a Connect the male end of the GROUND CABLE to the posi tive GROUND terminal of the power supply and secure the C clamp to the base plate Make sure both connections are tight and the base metal is free of heavy paint or rust at...

Страница 13: ...es from fuse box or shutting off and red tagging circuit breaker or other discon necting device MOVING PARTS can cause serious injury Keep away from moving parts HOT SURFACES can cause severe burns Allow cooling period before servicing FIGURE 6 FUSE BLOCK PAGE 6 CAUTION Read and follow the safety information at the beginning of this section before proceeding 10 1 WELD CABLES Every three months ins...

Страница 14: ...per link 2 Check jumper links connection for proper voltage 3 Defective 600 0016 P C board 3 Replace Maximum output but 1 Defective 600 0016 P C board 1 Replace no control Gun does not lift 1 Blown 4 amp fuse 1 Check and replace fuse 2 Defective 600 0016 P C board 2 Replace 3 Defective control cable or 3 Repair short in cable replace gun coil gun coil 6 Blown 1 amp fuse 6 Check and replace fuse Gu...

Страница 15: ...tch Knob 104 0037 2 Knob 102 0060 2 Timer potentiometer 111 0021 3 Digital Meter 103 0004 4 Green LED 108 0029 5 Red LED 108 0028 6 Female Camlok 107 0002 7 P M R S Connector 107 0001 8 Handle 102 0129 9 Handle Ends 102 0130 10 Top Cover 101 0032 2 11 Base 101 0032 1 12 Decal 122 0036 FIGURE 7 ARC 656 9 8 5 12 6 7 3 1 10 2 4 11 ...

Страница 16: ...06 0024 3 6 Position Fuse Strip 104 0038 1 Amp Fuse 120 0001 5 Amp Ceramic Fuse 120 0005 25 Amp Ceramic Fuse 120 0025 4 Support Arc Resistor 112 0004 5 Support Arc SCR 3 108 0042 6 PCB Guide 102 0135 7 Weld SCR 108 0059 8 PCB 600 0016 9 Transformer 105 0028 10 On Off Switch 104 0035 1 9 10 7 5 4 3 2 6 8 ...

Страница 17: ...5 R49 R47 R40 R52 R16 R39 R44 R20 R26 R11 R32 R29 R1 R35 R34 R19 R2 R5 R23 R33 R14 C1 C3 C7 C4 C5 C13 C6 C11 C2 C9 C13 V3 V5 V4 V6 V7 V9 Q1 V2 V8 IC1 IC3 IC4 IC2 OPT5 OPT7 OPT6 OPT1 OPT4 OPT2 VR2 V10 R13 V1 TR1 R38 R8 ZD2 D2 D1 D3 D4 R7 D29 D30 D31 D17 R12 R51 R50 R45 R46 D6 D7 D12 VR1 R42 R36 R37 R31 D5 OPT3 C8 R30 ZD3 R28 R21 R27 R24 R22 R3 D10 R4 R6 R15 R55 R56 C10 PAGE 10 ...

Страница 18: ...WELD PRO MANUFACTURED BY MADE IN THE U S A ...

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