Pro-Weld ARC 656-575 VERSION Скачать руководство пользователя страница 9

ARC  6 5 6 

PRO 

WEL D 

9. Be sure to provide proper ventilation when welding in a 
confined area.   

10. Never look at the electric arc without wearing protective 
eye shields.  

11. Always use the proper protective clothing, gloves, etc.  

12. Never strike an arc when near a bystander who is un-
aware of the dangers of ultraviolet light to their eyes.  

4.2  Power Supply Safety Precautions  

1. Always connect the frame to the power supply to ground 
in accordance with the National Electrical Code and the 
manufacturer’s recommendations.  

2. Installation, servicing, or trouble shooting should be done 
by qualified personnel trained to work on this type of equip-
ment.  

3. Before servicing this piece of equipment, turn off the dis-
connect switch at the fuse box.  

4. When in operation, all the covers must be on the equip-
ment.  

5.0 GENERAL DESCRIPTION  

                                             
                                 THE PROCESS  

Stud welding is a time saving tool which semi-automatically 
arc welds the FULL CROSS-SECTION of a weld stud to the 
base material in a fraction of a second and develops superior 
strength over normal arc welding procedures.   

                                       THE UNIT  

The ARC-656 is a compact , lightweight stud welding power 
supply capable of welding studs through 1/2” diameter re-
duced weld base. The power supply which operates on three 
phase power produces a smooth, stable welding arc. The 
front panel digital display indicates the weld time which is 
adjustable from .005 to 1.000 seconds. The weld current 
which is not adjustable and is 650 amps only when using the 
standard cable set which is supplied the welder.  

6.0 ELECTRICAL INPUT REQUIREMENT  

This welding power source is designed to be operated from 
230v, 460v, or 575v three-phase, 60 Hertz, AC power  Con-
sult the local electric utility if there is any question about the 
type of electrical system available at the installation site or 
how proper connections to the welding power source are to 

PAGE  2 

The power unit should be operated from a separately fused or 
circuit breaker protected circuit.  

Install three primary leads plus one ground wire (see FIG. 1)
for proper wire and fuse sizes) through the inlet hole in the 
rear of the unit.  

The primary cables connect to terminals labeled L or LINE. 
A FOURTH LEAD (GROUND CONNECTION) SHOULD 
BE FASTENED TO THE BOLT LABELED GND. (see 
FIG 2 ON NEXT PAGE) The other end of the ground lead 
or cable should be attached to a suitable ground such as a 
water pipe, ground rod, etc. Use whatever grounding means 
is acceptable to the local electrical inspection authorities. 

Voltage 

230 

460 

575 

L1 

L2 

L3 

10 

12 

13 

Jumpers 

1-3-7-11, 

2-4,6-8,10-12 

2-3,6-7,10-11 

2-3,6-7,10-11 

Delay Fuse 
Size, Amp 

60 

30 

30 

Primary Connection 

Primary Wire 
Size-AWG 

#8 

#10 

#10 

Ground Wire 

#10 

#10 

#10 

1

2

3

4

5

6

7

8

9 10 11 12 13 14

L1

L2

L3

1

2

3

4

5

6

7

8

9 10 11 12 13 14

L1

L2

L3

1

2

3

4

5

6

7

8

9 10 11 12 13 14

L1

L2

L3

230

575

460

FIGURE 1 

Содержание ARC 656-575 VERSION

Страница 1: ...OPERATION MAINTENANCE MANUAL 575V ERSIO N ...

Страница 2: ......

Страница 3: ... 0 CONTROL PANEL DESCRIPTION 3 8 0 WELD GUN SETUP 3 8 1 PLUNGE LENGTH 3 8 2 CHECKING GUN LIFT 4 9 0 SETTING UP THE POWER SOURCE 5 9 1 CONNECTIONS AND SETTINGS 5 9 2 WELD TEST AND INSPECTION 5 10 0 MAINTENANCE 6 10 1 WELD CABLES 6 10 2 INTERNAL CLEANING 6 11 0 TROUBLE SHOOTING 7 12 0 PARTS LIST 8 9 10 LIST OF FIGURES 1 JUMPER LINK ARRANGEMENT 2 2 GROUND CONNECTION 3 3 CONTROL PANEL 3 4 GUN SET UP 4...

Страница 4: ...ARC 656 PRO WELD ...

Страница 5: ...ARC 656 PRO WELD ...

Страница 6: ...ARC 656 PRO WELD ...

Страница 7: ...ARC 656 PRO WELD ...

Страница 8: ...the manufacturer s 3 0 UNPACKING YOUR UNIT Upon receipt of your unit place it as close as possible to the point of installation before unpacking it Once the unit is un packed it is recommended that you inspect it for any physical damage that may have occurred in shipping Your unit has been completely assembled and inspected at the factory Upon receipt the unit must be hooked up to the recommended ...

Страница 9: ...l display indicates the weld time which is adjustable from 005 to 1 000 seconds The weld current which is not adjustable and is 650 amps only when using the standard cable set which is supplied the welder 6 0 ELECTRICAL INPUT REQUIREMENT This welding power source is designed to be operated from 230v 460v or 575v three phase 60 Hertz AC power Con sult the local electric utility if there is any ques...

Страница 10: ...ith the leg screws loosened the foot will move freely in all directions Adjust the foot so that the stud is centered in the ferrule and no con tact occurs between the stud and the ferrule during retraction or forward plunge of the stud CAUTION The stud labeled GND is connected to the unit chassis and is for grounding purposes only Do not connect a wire from the terminal labeled GND to one of the t...

Страница 11: ...olding the gun completely still as above The gun will lift the stud from the base plate and draw an arc The end of the stud and the adjacent material of the base plate will be melted by the weld arc The gun will then plunge the stud into the molten pool extin guishing the arc to end the controlled portion of the weld 9 After the controlled weld cycle allow the molten metal to solidify briefly with...

Страница 12: ...has been set tighten the set screw and replace the rear cap 9 0 SETTING UP THE POWER SOURCE 9 1 Connections and settings CAUTION Turn the power off before making connections a Connect the male end of the GROUND CABLE to the posi tive GROUND terminal of the power supply and secure the C clamp to the base plate Make sure both connections are tight and the base metal is free of heavy paint or rust at...

Страница 13: ...es from fuse box or shutting off and red tagging circuit breaker or other discon necting device MOVING PARTS can cause serious injury Keep away from moving parts HOT SURFACES can cause severe burns Allow cooling period before servicing FIGURE 6 FUSE BLOCK PAGE 6 CAUTION Read and follow the safety information at the beginning of this section before proceeding 10 1 WELD CABLES Every three months ins...

Страница 14: ...per link 2 Check jumper links connection for proper voltage 3 Defective 600 0016 P C board 3 Replace Maximum output but 1 Defective 600 0016 P C board 1 Replace no control Gun does not lift 1 Blown 4 amp fuse 1 Check and replace fuse 2 Defective 600 0016 P C board 2 Replace 3 Defective control cable or 3 Repair short in cable replace gun coil gun coil 6 Blown 1 amp fuse 6 Check and replace fuse Gu...

Страница 15: ...tch Knob 104 0037 2 Knob 102 0060 2 Timer potentiometer 111 0021 3 Digital Meter 103 0004 4 Green LED 108 0029 5 Red LED 108 0028 6 Female Camlok 107 0002 7 P M R S Connector 107 0001 8 Handle 102 0129 9 Handle Ends 102 0130 10 Top Cover 101 0032 2 11 Base 101 0032 1 12 Decal 122 0036 FIGURE 7 ARC 656 9 8 5 12 6 7 3 1 10 2 4 11 ...

Страница 16: ...06 0024 3 6 Position Fuse Strip 104 0038 1 Amp Fuse 120 0001 5 Amp Ceramic Fuse 120 0005 25 Amp Ceramic Fuse 120 0025 4 Support Arc Resistor 112 0004 5 Support Arc SCR 3 108 0042 6 PCB Guide 102 0135 7 Weld SCR 108 0059 8 PCB 600 0016 9 Transformer 105 0028 10 On Off Switch 104 0035 1 9 10 7 5 4 3 2 6 8 ...

Страница 17: ...5 R49 R47 R40 R52 R16 R39 R44 R20 R26 R11 R32 R29 R1 R35 R34 R19 R2 R5 R23 R33 R14 C1 C3 C7 C4 C5 C13 C6 C11 C2 C9 C13 V3 V5 V4 V6 V7 V9 Q1 V2 V8 IC1 IC3 IC4 IC2 OPT5 OPT7 OPT6 OPT1 OPT4 OPT2 VR2 V10 R13 V1 TR1 R38 R8 ZD2 D2 D1 D3 D4 R7 D29 D30 D31 D17 R12 R51 R50 R45 R46 D6 D7 D12 VR1 R42 R36 R37 R31 D5 OPT3 C8 R30 ZD3 R28 R21 R27 R24 R22 R3 D10 R4 R6 R15 R55 R56 C10 PAGE 10 ...

Страница 18: ...WELD PRO MANUFACTURED BY MADE IN THE U S A ...

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