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52 Maintenance and Troubleshooting

9.8 Replacing the Image Transfer Unit

1. Turn the printer off. Open the front cover.

2. Remove all the print cartridges.

a.  Pull up slightly on the cartridge handhold.
b.  Pull the cartridge straight out and use the handle to lift it off the guides.
c.  Place the cartridges on a clean, flat surface out of direct light.

Figure 9-4.

Figure 9-5.

Содержание Digital Color Label Press CX1200e

Страница 1: ...rator s Guide Introduction 1 Unpack and Assemble 2 Install Software 11 Load Label Stock 12 Create a Print File 17 Toner Monitoring Supply Management 36 Media Recommendations 41 Maintenance and Trouble...

Страница 2: ...onnected Consult the dealer or an experienced radio TV technician for help Use of shielded cables is required to comply with the Class A limits of Part 15 of the FCC Rules You are cautioned that any c...

Страница 3: ...ection 6 Toner Monitoring and Supply Management 36 6 1 Estimating Cost Per Label Quote Tool 36 6 2 Printing a Proof Print 37 6 3 Managing Used Toner Cartridges 38 6 4 Enter Supply Roll Length 39 6 5 L...

Страница 4: ...iv CX1200e Color Label Press...

Страница 5: ...v CX1200e Color Label Press...

Страница 6: ...ave problems or questions please consult one of these resources Tech Support Phone 49 611 92 777 0 Tech Support Email support primera eu Online Knowledgebase www primera com kb Note The monitor comput...

Страница 7: ...or now The base unit will be inside a wooden crate You will need to remove the outer wooden crate using a 1 2 socket wrench or power driver with socket adapters Remove 5 bolts each from the front and...

Страница 8: ...e base out of the crate using the nylon lifting handles on either side Place the base on the Primera CX1200e cart or a similar cart or bench with adequate surface area and load specifications Two peop...

Страница 9: ...e unwinder chuck has a small stop disc attached to the back side of the chuck See Figure 2 5 The rewinder chuck does not have this disc attached Partially remove the two set screws on each chuck so th...

Страница 10: ...screws are even with the flats The Loctite will dry in 24 hours 6 Locate the rewinder right side chuck and the label guide disc with the three interior holes Attach the label guide disc to the rewind...

Страница 11: ...on the base with the holes in the bottom of the printer Use the locating label to align the right front edge of the printer with indicated mark on the label The front edge of the printer will be 63 5...

Страница 12: ...off the guides c Place the cartridges on a clean flat surface out of direct light 12 Remove the Image Transfer Unit ITU protection sheet Pull up on the plastic piece on the right side of the ITU to re...

Страница 13: ...ge there are pegs that correspond to slide rails inside the printer Note Before replacing each cartridge shake it side to side and front to back to redistribute the toner evenly 14 Close the front cov...

Страница 14: ...is open pull both latches toward the unwinder to release the latches on both side of the door to open it all the way 16 Now connect the six pin mini din cable to the connector on the door The cable w...

Страница 15: ...ust bolt the CX1200e to a table or bench Use the included lag bolts and predrilled holes in the base 18 Locate the power converters and the printer power cord Connect power to the printer and switch o...

Страница 16: ...y level tracking Status Monitor This installs automatically along with PTPrint This allows you to estimate ink costs for a particular label and accurately track toner and label stock supplies 1 To ins...

Страница 17: ...Label Stock Figure 4 1 Figure 4 2 Note You must use only 8 5 inch wide label stock in the CX1200e Failure to use specified label stock will result in damage to your printer and excessive build up of t...

Страница 18: ...ue feeding the stock into the printer feeder tray Feed the stock under the green guides and under the paper feed roller Stop feeding when the leading edge of the stock has covered the red stop block p...

Страница 19: ...uter label guide disc on to the rewinder chuck Push the guide until it touches the rewinder core Turn the tension know clockwise to secure the core and the label guide to the chuck Note Some cores may...

Страница 20: ...with your arms above the rewinder roll As the stock is ejected from the printer guide it with your left hand through the tensioner unit As soon as it clears the tensioner place the tape on the middle...

Страница 21: ...nt to attach the label stock centered on the core If the attached label stock is too far to the right or left the paper may fold over itself and cause an uneven wrap If you think the label stock was n...

Страница 22: ...int layout wizard will appear Click the Browse button to find the label you want to print The following formats are supported via the print layout wizard BMP EPS JPG GIF PCX PNG TIFF 3 Once the graphi...

Страница 23: ...e left offset of the labels by unchecking the center horizontally and adjusting the value accordingly Tip If you are using XY cutter you may be able to fit more images on the page by rotating the imag...

Страница 24: ...re using a fixed die or a rotary die you can set the length here Rows and columns per page will be automatically adjusted Important Note Check Using Fixed Die only if you are using a full rotary drum...

Страница 25: ...with the top or bottom of a label By default it is 25 x 25 inches square You may change the size or position by clicking on the eyemark and dragging it to a new location Change the size by clicking o...

Страница 26: ...tion of the imported graphic file For this reason it is recommended that all graphic files imported into PTPrint are stored in the same folder as the PTPrint file Alternately you may click choose Save...

Страница 27: ...Adjusting the X value will adjust your image horizontally side to side on the page It might be easier if you adjust the anchor point of the XY values to the top left corner of your image This way if...

Страница 28: ...the tool bar that appears You will always want to choose grid for the array type Set the gap between the labels The number of rows Y and columns X will be limited by the maximum default page size of 8...

Страница 29: ...e file EPS is not available and you must use flat files such as JPG BMP or TIFF Contour Cut This method senses the edge of the printed label and attempts to draw the cut line based on this information...

Страница 30: ...strator is used 2 If you have not already done so create the die line Place the die line on the bottom layer in exact the position you would like the FX1200e to cut 3 Select the die line 4 Open the sw...

Страница 31: ...ed PTPrint will automatically convert the die line into a cut line You will know this was successful if the die line appears in PTPrint as a dashed line 15 Go to the File menu and choose Cut Save the...

Страница 32: ...no cut line has been created in the design software or when the source file EPS is not available and you must use flat files such as JPG BMP or TIFF Use these instructions to create a die line 1 Follo...

Страница 33: ...y smaller if your label includes a bleed like the example below Set the corner radius if you want round edges 5 Click Apply to apply it to the object 6 Once you have set the die cut for the first obje...

Страница 34: ...e instructions to contour cut 1 Select all objects except for the target eye mark by drawing a box around all of them 2 With the objects selected choose Contour Cut from the Cut menu 3 A contour cut t...

Страница 35: ...detection simply click Apply again Note The object must stay selected for the contour toolbar and the apply button to be visible If it is not visible repeat steps 1 2 7 This time enter a higher value...

Страница 36: ...a bleed to the image adjust the border value on the counter cut tool bar Click Apply again Note Any time you adjust a value on the tool bar you will need to click Apply to make the change The threshol...

Страница 37: ...0e touch screen computer is setup to access Go to the File menu then choose Cut 5 3 4 Cut Settings Before creating a cut file you can adjust the Plotting Defaults and the Tool Options Both of these wi...

Страница 38: ...e Number of Columns in PTPrint Number of knives available for use Margins and horizontal gaps in PTPrint Pinch Roller pressure effects Using the optimal number of knives will increase the speed of the...

Страница 39: ...height must be at least 8 5 Horizontal Spacing If uneven spacing is acceptable adjust the horizontal spacing so there is at least 3 8 inch 375 in between labels Each pinch roller is 375 inches wide T...

Страница 40: ...mat except those specifically mentioned below 2 Save with fonts imbedded Saving to EPS format with fonts imbedded is possible with such programs as Adobe Illustrator and Corel Draw by using the File S...

Страница 41: ...or click on the menu items on the left 6 1 Estimating Cost Per Label Quote Tool Using the quote tool inside status monitor software it is possible to estimate the cost per label before actually runnin...

Страница 42: ...n 5 2 the Labels Per Page will have to be manually entered Print or Save Quote You can print this screen and attach it to the proof print and or Save the screen capture as a JPG to keep with the origi...

Страница 43: ...t is important to make sure you have enough toner in all the cartridges to finish your job Printing a proof print before a job allows you to check if you will have enough toner to finish your job See...

Страница 44: ...es sheet on the cartridge you can still identify it by referencing the old cartridge tab and finding the Serial Number of the cartridge you want to use A unique serial number is printed on each cartri...

Страница 45: ...ht decide to ignore the warning Cancel Choose this option if you want to replace the toner or supply label stock with a new used cartridge or roll that had sufficient toner or paper length Before remo...

Страница 46: ...ever attempt to print onto polypropylene or any other similar low temp substrates Polyester and Paper generally will perform well in the CX1200e Thickness Mil 2 6 Caliper Inches 002 006 Millimeters 05...

Страница 47: ...than 8 5 215mm Labels should always be die cut as a post process on a separate piece of finishing equipment Printing on die cut materials is dangerous Adhesive bleed can easily ruin the Image Transfe...

Страница 48: ...t Before replacing the toner cartridges shake the cartridges side to side and back to front to redistribute toner Next remove the protective sheet from the bottom of each toner cartridge Put cartridge...

Страница 49: ...oduct name or software publisher to help you locate the particular file you are seeking These files allow you to match CMYK values to Pantone values through the software program This is an automatic m...

Страница 50: ...ors for a particu lar design You can print the swatches on the various substrates that you will be using with the CX1200e See instructions below for printing these swatches CMYK color values are print...

Страница 51: ...pages when a new cartridge or ITU is installed if power saver has been on for more than 8 hours and at other points if one of several internal parameters has exceeded a threshold You will see the Cal...

Страница 52: ...which is the straightest When you are finished go back to the printer 8 To Adjust the Top Margin Left Margin and Right Margin Select the Alignment Menu Choose the Color you want to Align Select each a...

Страница 53: ...on screen cuts can be offset The cut offset may only be noticeable with longer page lengths and cuts that have a very small bleed tolerance The fuser pulls the paper during printing This causes the i...

Страница 54: ...ion print Enter the letter below the line which measures closest to 10 00 inches Each line differs in length by 01 inch 6 Click Set In most cases performing this calibration once will be sufficient Ho...

Страница 55: ...witch 9 6 Error Messages Slow beep from rewinder This indicates that the rewinder dancer arm is still engaged but the printer is not printing Disengage the rewinder lever by pushing it to the right aw...

Страница 56: ...re changed via the printer control panel or through the print settings window before printing The message is a warning that the settings do not match defaults If you do not change the settings back to...

Страница 57: ...e printer off Open the front cover 2 Remove all the print cartridges a Pull up slightly on the cartridge handhold b Pull the cartridge straight out and use the handle to lift it off the guides c Place...

Страница 58: ...ise the lever to unlock the image transfer unit b Pull down on the handle c Slide the image transfer unit out and place it on a clean flat surface Caution Do not touch the transfer belt Touching the b...

Страница 59: ...c Lower the lever to lock the image transfer unit into place 5 Close the printer door 6 Turn the printer on The printer returns to a Ready state 9 9 Technical Support If you have difficulties operatin...

Страница 60: ...m Pantone Input System Input roll maximum diameter 12 305mm Core inside diameter 3 76 2mm Tension control system with automatic paper feed Maximum input roll weight 45 lbs 20 4 kg Output System Output...

Страница 61: ...ately 456 lbs 207 kg Operating Environment Temperature 16 to 32 C 60 to 90 F Humidity 8 to 80 Relative Humidity Altitude 0 3048 Meters 10 000 feet Certifications CSA ICES Class A FCC Class A UL 60950...

Страница 62: ...nsfer Unit ITU 7 38 42 52 Label Guide Discs 4 Leader 50 Manually Array Image 22 Mil 41 Pantone 44 Polyester 41 Polypropylene 41 Potentiometer 16 Proof Print 21 37 PTPrint 11 17 21 22 Quote Print 37 Qu...

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Страница 65: ...P N 511222 093011...

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