Predator PREDATOR MAGNUM DJ150 Скачать руководство пользователя страница 47

035-19046-002-B-0104

Unitary Products Group

47

locked out the compressor for repeat trips. The UCB 
should be flashing an alarm code. If not, press and 
release the ALARMS button on the UCB. The UCB will 
flash the last five alarms on the LED. If the compressor is 
locked out, cancel any call for cooling. This will reset any 
compressor lock outs.

NOTE:

While the above step will reset any lockouts, com-
pressor #1 may be held off for the ASCD.  See the
next step.

10. If 24 volts is present at the UCB Y1 terminal and none of 

the switches are open and the compressor is not locked 
out, the UCB may have the compressor in an ASCD.  
Check the LED for an indication of an ASCD cycle.  The 
ASCD should time out within 5 minutes.  Press and 
release the TEST button to reset all ASCDs.

11. If 24 volts is present at the UCB Y1 terminal and the 

compressor is not out due to a protective switch trip, 
repeat trip lock out, or ASCD, the economizer terminals 
of the UCB may be improperly wired.  Check for 24 volts 
at the Y1 “OUT” terminal of the UCB.  If 24 volts is 
present, trace the wiring from Y1 “OUT” for incorrect wir-
ing.  If 24 volts is not present at the Y1 “OUT” terminal, 
the UCB must be replaced.

12. For units without economizers:If 24 volts is present at the 

Y1 OUT terminal, check for 24 volts at the Y1 “ECON” 
terminal.  If 24 volts is not present, check for loose wiring 
from the Y1 “OUT” terminal to the Mate-N-Lock plug, the 
jumper in the Mate-N-Lock plug, and in the wiring from 
the Mate-N-Lock plug to the Y1 “ECON” terminal.

13. For units with economizers: If 24 volts is present at the 

Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” 
terminal. If 24 volts is not present, check for loose wiring 
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a 
poor connection between the UCB and economizer 
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock 
plug to the economizer, back to the Mate-N-Lock plug, 
and from the Mate-N-Lock plug to the Y1 “ECON” termi-
nal. If nothing is found, the economizer DME may have 
faulted and is failing to return the 24-volt “call” to the Y1 
“ECON” terminal even though the economizer is not pro-
viding free cooling. To test, disconnect the Mate-N-Locks 
and jumper between the WHITE and YELLOW wires of 
the UCB’s Mate-N-Lock plug. If compressor #1 ener-
gizes, there is a fault in the economizer wiring or DME.

14. The UCB can be programmed to lock out compressor 

operation during free cooling and in low ambient condi-
tions. These options are not enabled by default. Local 
York distributors can test the UCB for this programming.

15. If none of the above corrected the error, test the integrity 

of the UCB. Disconnect the C1 terminal wire and jumper 
it to the Y1 terminal. DO NOT jump the Y1 to C1 termi-
nals. If the compressor engages, the UCB has faulted.

16. If none of the above correct the error, replace the UCB.

On calls for the second stage of cooling, the supply air blower
motor and compressor #1 are operating but compressor #2 is
not (the room thermostat fan switch is in the “AUTO” posi-
tion).

1.

If installed, check the position of the economizer blades.  
If the blades are open, the economizer is providing free 
cooling.  If the second stage of cooling is requested, fol-
lowing a short delay, compressor #1 will be energized 
unless it is locked out.  Typically, compressor #2 is ener-
gized only during free cooling if the call for the second 
stage of cooling persists for 20 minutes.

2.

Compressor #2 will not energize simultaneously with 
compressor #1 if a call for both stages of cooling is 
received.  The UCB delays compressor #2 by 30 sec-
onds to prevent a power surge.  If after the delay com-
pressor #2 does not energize on a second stage call for 
cooling, check for line voltage at the compressor contac-
tor, M2, and that the contactor is pulled in.  Check for 
loose wiring between the contactor and the compressor.

3.

If M2 is pulled in and voltage is supplied at M2, lightly 
touch the compressor housing.  If it is hot, the compres-
sor may be off on inherent protection.  Cancel any calls 
for cooling and wait for the internal overload to reset.  
Test again when cool.

4.

If M2 is not pulled in, check for 24 volts at the M2 coil.  If 
24 volts is present and M2 is not pulled in, replace the 
contactor.

5.

Failing the above, if voltage is supplied at M2, M2 is 
pulled in, and the compressor still does not operate, 
replace the compressor.

6.

If 24 volts is not present at M2, check for 24 volts at the 
UCB terminal, C2.  If 24 volts are present, check for 
loose wiring between C2 and the compressor contactor.

7.

If 24 volts is not present at the C2 terminal, check for 24 
volts from the room thermostat at the UCB Y2 terminal. If 
24 volts is not present from the room thermostat, check 
for the following: 

a.

24 volts at the thermostat Y2 terminal

b.

Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2

c.

Loose wiring from the room thermostat to the UCB.

8.

If 24 volts is present at the UCB Y2 terminal, the com-
pressor may be out due to an open high-pressure switch, 
low-pressure switch, or freezestat.  Check for 24 volts at 
the HPS2, LPS2, and FS2 terminals of the UCB.  If a 
switch has opened, there should be a voltage potential 
between the UCB terminals, e.g. if LPS2 has opened, 
there will be 24 volts of potential between the LPS2 ter-
minals.

9.

If 24 volts is present at the UCB Y2 terminal and none of 
the protection switches have opened, the UCB may have 

Содержание PREDATOR MAGNUM DJ150

Страница 1: ...RE 6 INSTALLATION 8 OPERATION 33 START UP COOLING 39 START UP GAS HEAT 39 TROUBLESHOOTING 43 See following pages for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay p...

Страница 2: ...ECONOMIZER WITH DUAL ENTHALPY SENSORS 34 ECONOMIZER SINGLE OR DUAL WITH POWER EXHAUST 34 MOTORIZED OUTDOOR AIR DAMPERS 34 COOLING OPERATION ERRORS 34 HIGH PRESSURE LIMIT SWITCH 34 LOW PRESSURE LIMIT...

Страница 3: ...44 29 POWER ON FLOW CHART 44 30 TRIP FAILURE FLOW CHART 45 LIST OF TABLES Tbl Pg 1 UNIT VOLTAGE LIMITATIONS 11 2 UNIT TEMPERATURE LIMITATIONS 11 3 UNIT WEIGHTS 12 4 4 POINT LOAD WEIGHT 12 5 6 POINT LO...

Страница 4: ...transit If damage is evident the extent of the damage should be noted on the carrier s freight bill A separate request for inspection by the carrier s agent should be made in writing Should overheatin...

Страница 5: ...NANCE and SERVICE INFORMATION MANUAL Part Number 035 19047 001 APPROVALS Design certified by CSA as follows 1 For use as a cooling only unit cooling unit with supple mental electric heat or a forced a...

Страница 6: ...5 Y Options 4 5 Z Options 3 4 5 Options 1 Disconnect 2 Non Pwr d Conv Outlet 3 Smoke Detector S A 4 Smoke Detector R A 5 Pwr d Conv Outlet A Standard Motor B Standard Motor Economizer Barometric Reli...

Страница 7: ...PS Technicoat Evap Coil Coil Guard HN Honeywell Excel 10 Controller DFS APS Technicoat Evap Cond Coils HQ Honeywell Excel 10 Controller DFS APS Technicoat Evap Cond Coils Coil Guard JA Johnson UNT Con...

Страница 8: ...ions 5 This equipment is not to be used for temporary heating of buildings or structures under construction PRECEDING INSTALLATION 1 Remove the two screws holding the brackets in the front rear and co...

Страница 9: ...codes they are to be installed at the dealer s and or customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculation made according to the methods of Air...

Страница 10: ...o the DM DH DJ DR Series footprint are available field installed accessory Tool less door latch Side entry power and control wiring knockouts Compressor 1 access high efficiency compressor w crankcase...

Страница 11: ...provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES TABLE 1 UNIT VOLTAGE LIMITATIONS Power Rating Utilization range A in accordance with ARI Standard 110 Minimum Maximum 208 230 3...

Страница 12: ...at option A B C D E F DJ150 184 201 220 289 264 242 FIGURE 5 UNIT 6 POINT LOAD FIGURE 6 UNIT CENTER OF GRAVITY A B F E C D LEFT FRONT 47 25 LEFT FRONT Do not permit overhanging structures or shrubs to...

Страница 13: ...ee Detail A 119 7 16 Power Entry 2 1 2 Con venience Outlet For Baserail Dimensions See Detail B 6 3 16 30 11 32 Control Entry 7 8 Con venience Outlet Power Entry 7 8 TABLE 6 UNIT CLEARANCES Top Units...

Страница 14: ...FROM ABOVE 14 23 32 16 3 8 18 1 16 19 5 8 63 1 2 7 1 8 17 3 16 19 3 16 21 3 16 6 13 16 32 11 16 6 13 16 6 13 16 27 1 2 18 21 24 Return Air Supply Air Bottom Condensate Entry FRONT Bottom Power Control...

Страница 15: ...UCT COVERS Units are shipped with the side duct openings covered and a covering over the bottom of the unit For bottom duct applica tion no duct cover changes are necessary For side duct application r...

Страница 16: ...O M P R E S S O R S E C T I O N I N S U L A T E D D E C K U N D E R C O N D E N S E R S E C T I O N F R O N T R I G H T S U P P L Y R E T U R N 7 6 5 8 9 4 5 0 1 2 3 0 1 2 6 4 1 4 5 9 1 4 1 0 2 3 4 2...

Страница 17: ...tat should be located on an inside wall approxi mately 56 inch above the floor where it will not be subject to drafts sun exposure or heat from electrical fixtures or appli ances Follow the manufactur...

Страница 18: ...and power wiring information POWER WIRING DETAIL Units are factory wired for the voltage shown on the unit nameplate Refer to Electrical Data Tables 8 and 9 to size power wiring fuses and disconnect...

Страница 19: ...C C W 1 W 2 Y 1 G Y 2 X R S D C R E M O T E M I N P O S W 1 W 2 Y 1 G Y 2 C U N I T C O N T R O L B O A R D T S T A T R H R C FIGURE 18 FIELD WIRING DISCONNECT COOLING UNIT WITH WITHOUT ELECTRIC HEAT...

Страница 20: ...046 002 B 0104 20 Unitary Products Group FIGURE 19 FIELD WIRING DISCONNECT COOLING UNIT WITH GAS HEAT L1 T1 L2 T2 T3 L3 FACTORY OR FIELD SUPPLIED DISCONNECT THREE PHASE POWER SUPPLY GROUND LUG CONTACT...

Страница 21: ...in Circuit Ampacity Amps FLA 208 20 0 146 0 1 5 230 460 575 Voltage Compressors OD Fan Motors Supply Blower Motor FLA TABLE 9 ELECTRICAL DATA DJ150 12 1 2 TON WITH POWERED CONVENIENCE OUTLET RLA LRA F...

Страница 22: ...TABLE 10 PHYSICAL DATA Component Model DJ150 Evaporator Blower Blower Centrifugal Dia X Wd in 15 x 15 Motor Standard HP 3 Motor Optional HP 5 Evaporator Coil Rows 4 Fins per Inch 15 Height in 40 Face...

Страница 23: ...as piping All units require a one inch pipe connection at the entrance fitting NOTE Maximum capacity of pipe in cubic feet of gas per hour based upon a pressure drop of 0 3 inch W C and 0 6 specific g...

Страница 24: ...onverted in the field for use with LP gas with accessory kit model number 1NP0441 All LP gas equipment must conform to the safety standards of the National Fire Protection Association For satisfactory...

Страница 25: ...tdoor Damp ers accessories include complete instructions for installation ECONOMIZER The Economizer can be a factory installed option or a field installed accessory If factory installed refer to the i...

Страница 26: ...ent Screw fully clockwise This will allow 2nd stage cooling to operate With power exhaust option each building pressurization requirement will be different The point at which the power exhaust comes o...

Страница 27: ...C C B B A A CONTROL CURVE CONTROL POINT APPROX 0 F 0 C AT 50 RH A D C B 63 17 73 23 70 21 67 19 FIGURE 23 HONEYWELL ECONOMIZER CONTROL W7212 N1 N P1 P EXH Set EXH Min Pos IAQ Max IAQ IAQ Min Free Coo...

Страница 28: ...Fig ure 24 Scroll compressors require proper rotation to oper ate correctly Units are properly phased at the fac tory Do not change the internal wiring to make the blower condenser fans or compressor...

Страница 29: ...MANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP 0 4 5994 5400 5 79 5565 4369 4 69 5488 4169 4 47 5264 3599 3 86 4990 3085 3 31 4738 2812 3 02 0 6 5824 5216...

Страница 30: ...iable pitch motor sheave where 0 Turns Open is fully closed W Watts TABLE 18 DJ150 12 1 2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W...

Страница 31: ...THOD TWO 1 Drill two 5 16 inch holes one in the return air duct as close to the inlet of the unit as possible and another in the supply air duct as close to the outlet of the unit as possible 2 Insert...

Страница 32: ...est to 4 21 in Close the sheave to 1 turn open New BHP 3 Speed increase BHP at 3 800 CFM 3 Speed increase Original BHP New BHP New motor Amps 3 Speed increase Amps at 3 800 CFM 3 Speed increase Origin...

Страница 33: ...associated with the operation When energized the indoor blower has a minimum run time of 30 seconds Additionally the indoor blower has a delay of 10 seconds between operations TABLE 20 ADDITIONAL STAT...

Страница 34: ...r fan motor 2 if the ambient tem perature is above 60 F When the thermostat calls for second stage cooling the low voltage control circuit from R to Y2 is completed The UCB energizes the first availab...

Страница 35: ...ambient mode Low ambient mode operates the compressors in this manner 10 minutes on 5 minutes off The indoor blower is operated throughout the cycle The 5 minute off period is necessary to defrost the...

Страница 36: ...t switch of electric heat units The control circuit includes the following safety controls LIMIT SWITCH LS This control is located inside the heater compartment and is set to open at the temperature i...

Страница 37: ...closed RETRY OPERATION When a flame is lost or is not detected during an attempt to achieve ignition a retry operation occurs A 30 second purge is performed between ignition attempts If the unit fails...

Страница 38: ...equate supply air flow occurs thus shutting down the heater and energizing the blower AUXILIARY LIMIT SWITCH ALS This control is located inside the supply air compartment and is set to open at the tem...

Страница 39: ...o operation 2 Set the room thermostat setting to lower than the room temperature 3 First stage compressors will energize after the built in time delay five minutes 4 The second stage of the thermostat...

Страница 40: ...6 If necessary using a screwdriver turn the second stage adjustment screw adjacent to the HI marking on the valve clockwise to increase manifold pressure or coun terclockwise to decrease manifold pre...

Страница 41: ...ertain the unit is running on first stage 4 Measure the time needed for one revolution of the hand on the smallest dial on the meter A typical gas meter has a 1 2 or a 1 cubic foot test dial 5 Using t...

Страница 42: ...ncrease the blower CFM to decrease the temperature rise decrease the blower CFM to increase the rise See SUPPLY AIR DRIVE ADJUSTMENT NOTE Each gas heat exchanger size has a minimum allowable CFM Below...

Страница 43: ...e proce dures so as to prevent personal injury Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dan gerous operation which could cause injury to pers...

Страница 44: ...ing Yes Yes Loss of Call for Heating Loss of Call for Cooling Heat Off Cool Off Yes Yes No Call for ID Blower Fan off 10 secs Energize ID Blower Motor Yes Yes No Programming Program Unit Control Board...

Страница 45: ...l a g a l a r m C a l l f o r H e a t w o u t G V v o l t a g e N o v o l t a g e 5 m i n F l a g A l a r m F O S i n p u t r e g a i n e d I n c r e a s e i n c i d e n t v a l u e b y 1 N o F O S i...

Страница 46: ...f the thermostat and UCB are properly wired replace the UCB On calls for cooling the supply air blower motor is operating but compressor 1 is not the room thermostat fan switch is in the AUTO position...

Страница 47: ...st the integrity of the UCB Disconnect the C1 terminal wire and jumper it to the Y1 terminal DO NOT jump the Y1 to C1 termi nals If the compressor engages the UCB has faulted 16 If none of the above c...

Страница 48: ...does not operate replace the compressor 6 If 24 volts is not present at M1 check for 24 volts at the UCB terminal C1 If 24 volts is present check for loose wiring between C1 and the compressor contact...

Страница 49: ...M3 is not pulled in replace the contactor 5 Failing the above if there is line voltage supplied at M3 M3 is pulled in and the supply air blower motor still does not operate replace the motor 6 If 24 v...

Страница 50: ...company If the problem persists the draft motor may need replacement 4 If the furnace is hot it may be out on a high temperature limit open wait for limit reset 5 If all are intact replace the ICB Th...

Страница 51: ...035 19046 002 B 0104 Unitary Products Group 51...

Страница 52: ...o change without notice Printed in U S A 035 19046 002 B 0104 Copyright 2004 by Unitary Products Group All rights reserved Supersedes 035 19046 002 A 0803 Unitary 5005 Norman Products York OK Group Dr...

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