Predator PREDATOR MAGNUM DJ150 Скачать руководство пользователя страница 37

035-19046-002-B-0104

Unitary Products Group

37

GAS HEATING SEQUENCE OF OPERATIONS

When the thermostat calls for the first stage of heating, the
low-voltage control circuit from “R” to “W1” is completed. A
call for heat passes through the UCB to the ignition control
board (ICB). The UCB monitors the “W1” call and acts upon
any call for heat by monitoring the gas valve (GV). Once volt-
age has been sensed at the GV, the UCB will initiate the fan
on delay for heating, energizing the indoor blower the speci-
fied delay has elapsed.

When the thermostat has been satisfied, heating calls are
ceased. The GV is immediately closed. The blower is de-
energized after the fan off delay for heating has elapsed. The
draft motor performs a 30-second post purge.

IGNITION CONTROL BOARD

FIRST STAGE OF HEATING

When the ICB receives a call for first stage of heating, “W1,”
the draft motor is energized. Once the draft motor has been
proven, a 30-second purge is initiated. At the end of the
purge, both main valves of the GV are opened, and the spark
ignitor is energized for 10 seconds. The ICB then checks for
the presence of flame. If flame is detected, the ICB enters a
flame stabilization period. If flame was not detected, both
main valves close, and a retry operation begins.

During the flame stabilization period, a loss of the flame for 2
seconds will cause the main valves to close and the retry
operation to begin. After the flame stabilization period, a loss
of flame for 3/4 second will cause the main valves to close
and the retry operation to begin.

At the conclusion of the flame stabilization period, the ICB will
operate the gas heat in high fire (both valves open) for an
additional 100 seconds (for a total for 120 seconds of high fire
operation). After this 100 seconds, the ICB will then use the
call for the second stage of heat to control the second main
valve of the GV.

When “W1” is satisfied, both valves are closed.

SECOND STAGE OF HEATING

When the ICB receives a call for the second stage of heating,
“W2,” the ICB conducts a complete first stage ignition
sequence. If this sequence is satisfied, the second main
valve of the GV is opened.

When “W2” is satisfied, the second main valve is closed.

RETRY OPERATION

When a flame is lost or is not detected during an attempt to
achieve ignition, a retry operation occurs. A 30-second purge
is performed between ignition attempts.

If the unit fails after three ignition attempts, the furnace is
locked-out for one hour. The furnace is monitored during this
one-hour period for unsafe conditions.

RECYCLE OPERATION

When a flame is lost after the flame stabilization period, a
recycle operation occurs. If the unit fails after five recycle
attempts, the furnace is locked-out for one hour. 

GAS HEATING OPERATION ERRORS

LOCK-OUT

A one-hour lockout occurs following three retries or five recy-
cles. During the one-hour lockout, flame detection, limit con-
ditions, and main valves are tested. Any improper results will
cause the appropriate action to occur. Recycling the low volt-
age power cancels the lock-out.

TEMPERATURE LIMIT

If the UCB senses zero volts from the high temperature limit,
the indoor blower motor is immediately energized. When the
UCB again senses 24 volts from the temperature limit, the
draft motor will perform a 15-second post-purge and the
indoor blower will be de-energized following the elapse of the
fan off delay for heating.

This limit is monitored regardless of unit operation status, i.e.
this limit is monitored at all time.

If the temperature limit opens three times within one hour, it
will lock-on the indoor blower motor and flash code is initiated
(See Table 28). 

FLAME SENSE

Flame sensing occurs at all times. If “W1” is not present and
a flame is sensed for 2 seconds, the draft motor is energized
and the main valve is kept off. The ICB halts any operation
until a flame is not detected. Once the flame detection is lost,
the ICB performs a post-purge. Normal operation is allowed
concurrently with the purge (i.e. this purge can be considered
the purge associated with a call for “W1”).

If “W1” is present, a flame is sensed, but the main valve is not
energized, the draft motor is energized until the flame detec-
tion is lost. Normal operation is now allowed.

The flame detection circuitry continually tests itself. If the ICB
finds the flame detection circuitry to be faulty, the ICB will not
permit an ignition sequence. Also, the draft motor is ener-
gized. If this failure should occur during an ignition cycle the
failure is counted as a recycle.

GAS VALVE

The UCB and ICB continuously monitor the GV.

Содержание PREDATOR MAGNUM DJ150

Страница 1: ...RE 6 INSTALLATION 8 OPERATION 33 START UP COOLING 39 START UP GAS HEAT 39 TROUBLESHOOTING 43 See following pages for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay p...

Страница 2: ...ECONOMIZER WITH DUAL ENTHALPY SENSORS 34 ECONOMIZER SINGLE OR DUAL WITH POWER EXHAUST 34 MOTORIZED OUTDOOR AIR DAMPERS 34 COOLING OPERATION ERRORS 34 HIGH PRESSURE LIMIT SWITCH 34 LOW PRESSURE LIMIT...

Страница 3: ...44 29 POWER ON FLOW CHART 44 30 TRIP FAILURE FLOW CHART 45 LIST OF TABLES Tbl Pg 1 UNIT VOLTAGE LIMITATIONS 11 2 UNIT TEMPERATURE LIMITATIONS 11 3 UNIT WEIGHTS 12 4 4 POINT LOAD WEIGHT 12 5 6 POINT LO...

Страница 4: ...transit If damage is evident the extent of the damage should be noted on the carrier s freight bill A separate request for inspection by the carrier s agent should be made in writing Should overheatin...

Страница 5: ...NANCE and SERVICE INFORMATION MANUAL Part Number 035 19047 001 APPROVALS Design certified by CSA as follows 1 For use as a cooling only unit cooling unit with supple mental electric heat or a forced a...

Страница 6: ...5 Y Options 4 5 Z Options 3 4 5 Options 1 Disconnect 2 Non Pwr d Conv Outlet 3 Smoke Detector S A 4 Smoke Detector R A 5 Pwr d Conv Outlet A Standard Motor B Standard Motor Economizer Barometric Reli...

Страница 7: ...PS Technicoat Evap Coil Coil Guard HN Honeywell Excel 10 Controller DFS APS Technicoat Evap Cond Coils HQ Honeywell Excel 10 Controller DFS APS Technicoat Evap Cond Coils Coil Guard JA Johnson UNT Con...

Страница 8: ...ions 5 This equipment is not to be used for temporary heating of buildings or structures under construction PRECEDING INSTALLATION 1 Remove the two screws holding the brackets in the front rear and co...

Страница 9: ...codes they are to be installed at the dealer s and or customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculation made according to the methods of Air...

Страница 10: ...o the DM DH DJ DR Series footprint are available field installed accessory Tool less door latch Side entry power and control wiring knockouts Compressor 1 access high efficiency compressor w crankcase...

Страница 11: ...provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES TABLE 1 UNIT VOLTAGE LIMITATIONS Power Rating Utilization range A in accordance with ARI Standard 110 Minimum Maximum 208 230 3...

Страница 12: ...at option A B C D E F DJ150 184 201 220 289 264 242 FIGURE 5 UNIT 6 POINT LOAD FIGURE 6 UNIT CENTER OF GRAVITY A B F E C D LEFT FRONT 47 25 LEFT FRONT Do not permit overhanging structures or shrubs to...

Страница 13: ...ee Detail A 119 7 16 Power Entry 2 1 2 Con venience Outlet For Baserail Dimensions See Detail B 6 3 16 30 11 32 Control Entry 7 8 Con venience Outlet Power Entry 7 8 TABLE 6 UNIT CLEARANCES Top Units...

Страница 14: ...FROM ABOVE 14 23 32 16 3 8 18 1 16 19 5 8 63 1 2 7 1 8 17 3 16 19 3 16 21 3 16 6 13 16 32 11 16 6 13 16 6 13 16 27 1 2 18 21 24 Return Air Supply Air Bottom Condensate Entry FRONT Bottom Power Control...

Страница 15: ...UCT COVERS Units are shipped with the side duct openings covered and a covering over the bottom of the unit For bottom duct applica tion no duct cover changes are necessary For side duct application r...

Страница 16: ...O M P R E S S O R S E C T I O N I N S U L A T E D D E C K U N D E R C O N D E N S E R S E C T I O N F R O N T R I G H T S U P P L Y R E T U R N 7 6 5 8 9 4 5 0 1 2 3 0 1 2 6 4 1 4 5 9 1 4 1 0 2 3 4 2...

Страница 17: ...tat should be located on an inside wall approxi mately 56 inch above the floor where it will not be subject to drafts sun exposure or heat from electrical fixtures or appli ances Follow the manufactur...

Страница 18: ...and power wiring information POWER WIRING DETAIL Units are factory wired for the voltage shown on the unit nameplate Refer to Electrical Data Tables 8 and 9 to size power wiring fuses and disconnect...

Страница 19: ...C C W 1 W 2 Y 1 G Y 2 X R S D C R E M O T E M I N P O S W 1 W 2 Y 1 G Y 2 C U N I T C O N T R O L B O A R D T S T A T R H R C FIGURE 18 FIELD WIRING DISCONNECT COOLING UNIT WITH WITHOUT ELECTRIC HEAT...

Страница 20: ...046 002 B 0104 20 Unitary Products Group FIGURE 19 FIELD WIRING DISCONNECT COOLING UNIT WITH GAS HEAT L1 T1 L2 T2 T3 L3 FACTORY OR FIELD SUPPLIED DISCONNECT THREE PHASE POWER SUPPLY GROUND LUG CONTACT...

Страница 21: ...in Circuit Ampacity Amps FLA 208 20 0 146 0 1 5 230 460 575 Voltage Compressors OD Fan Motors Supply Blower Motor FLA TABLE 9 ELECTRICAL DATA DJ150 12 1 2 TON WITH POWERED CONVENIENCE OUTLET RLA LRA F...

Страница 22: ...TABLE 10 PHYSICAL DATA Component Model DJ150 Evaporator Blower Blower Centrifugal Dia X Wd in 15 x 15 Motor Standard HP 3 Motor Optional HP 5 Evaporator Coil Rows 4 Fins per Inch 15 Height in 40 Face...

Страница 23: ...as piping All units require a one inch pipe connection at the entrance fitting NOTE Maximum capacity of pipe in cubic feet of gas per hour based upon a pressure drop of 0 3 inch W C and 0 6 specific g...

Страница 24: ...onverted in the field for use with LP gas with accessory kit model number 1NP0441 All LP gas equipment must conform to the safety standards of the National Fire Protection Association For satisfactory...

Страница 25: ...tdoor Damp ers accessories include complete instructions for installation ECONOMIZER The Economizer can be a factory installed option or a field installed accessory If factory installed refer to the i...

Страница 26: ...ent Screw fully clockwise This will allow 2nd stage cooling to operate With power exhaust option each building pressurization requirement will be different The point at which the power exhaust comes o...

Страница 27: ...C C B B A A CONTROL CURVE CONTROL POINT APPROX 0 F 0 C AT 50 RH A D C B 63 17 73 23 70 21 67 19 FIGURE 23 HONEYWELL ECONOMIZER CONTROL W7212 N1 N P1 P EXH Set EXH Min Pos IAQ Max IAQ IAQ Min Free Coo...

Страница 28: ...Fig ure 24 Scroll compressors require proper rotation to oper ate correctly Units are properly phased at the fac tory Do not change the internal wiring to make the blower condenser fans or compressor...

Страница 29: ...MANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP 0 4 5994 5400 5 79 5565 4369 4 69 5488 4169 4 47 5264 3599 3 86 4990 3085 3 31 4738 2812 3 02 0 6 5824 5216...

Страница 30: ...iable pitch motor sheave where 0 Turns Open is fully closed W Watts TABLE 18 DJ150 12 1 2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W...

Страница 31: ...THOD TWO 1 Drill two 5 16 inch holes one in the return air duct as close to the inlet of the unit as possible and another in the supply air duct as close to the outlet of the unit as possible 2 Insert...

Страница 32: ...est to 4 21 in Close the sheave to 1 turn open New BHP 3 Speed increase BHP at 3 800 CFM 3 Speed increase Original BHP New BHP New motor Amps 3 Speed increase Amps at 3 800 CFM 3 Speed increase Origin...

Страница 33: ...associated with the operation When energized the indoor blower has a minimum run time of 30 seconds Additionally the indoor blower has a delay of 10 seconds between operations TABLE 20 ADDITIONAL STAT...

Страница 34: ...r fan motor 2 if the ambient tem perature is above 60 F When the thermostat calls for second stage cooling the low voltage control circuit from R to Y2 is completed The UCB energizes the first availab...

Страница 35: ...ambient mode Low ambient mode operates the compressors in this manner 10 minutes on 5 minutes off The indoor blower is operated throughout the cycle The 5 minute off period is necessary to defrost the...

Страница 36: ...t switch of electric heat units The control circuit includes the following safety controls LIMIT SWITCH LS This control is located inside the heater compartment and is set to open at the temperature i...

Страница 37: ...closed RETRY OPERATION When a flame is lost or is not detected during an attempt to achieve ignition a retry operation occurs A 30 second purge is performed between ignition attempts If the unit fails...

Страница 38: ...equate supply air flow occurs thus shutting down the heater and energizing the blower AUXILIARY LIMIT SWITCH ALS This control is located inside the supply air compartment and is set to open at the tem...

Страница 39: ...o operation 2 Set the room thermostat setting to lower than the room temperature 3 First stage compressors will energize after the built in time delay five minutes 4 The second stage of the thermostat...

Страница 40: ...6 If necessary using a screwdriver turn the second stage adjustment screw adjacent to the HI marking on the valve clockwise to increase manifold pressure or coun terclockwise to decrease manifold pre...

Страница 41: ...ertain the unit is running on first stage 4 Measure the time needed for one revolution of the hand on the smallest dial on the meter A typical gas meter has a 1 2 or a 1 cubic foot test dial 5 Using t...

Страница 42: ...ncrease the blower CFM to decrease the temperature rise decrease the blower CFM to increase the rise See SUPPLY AIR DRIVE ADJUSTMENT NOTE Each gas heat exchanger size has a minimum allowable CFM Below...

Страница 43: ...e proce dures so as to prevent personal injury Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dan gerous operation which could cause injury to pers...

Страница 44: ...ing Yes Yes Loss of Call for Heating Loss of Call for Cooling Heat Off Cool Off Yes Yes No Call for ID Blower Fan off 10 secs Energize ID Blower Motor Yes Yes No Programming Program Unit Control Board...

Страница 45: ...l a g a l a r m C a l l f o r H e a t w o u t G V v o l t a g e N o v o l t a g e 5 m i n F l a g A l a r m F O S i n p u t r e g a i n e d I n c r e a s e i n c i d e n t v a l u e b y 1 N o F O S i...

Страница 46: ...f the thermostat and UCB are properly wired replace the UCB On calls for cooling the supply air blower motor is operating but compressor 1 is not the room thermostat fan switch is in the AUTO position...

Страница 47: ...st the integrity of the UCB Disconnect the C1 terminal wire and jumper it to the Y1 terminal DO NOT jump the Y1 to C1 termi nals If the compressor engages the UCB has faulted 16 If none of the above c...

Страница 48: ...does not operate replace the compressor 6 If 24 volts is not present at M1 check for 24 volts at the UCB terminal C1 If 24 volts is present check for loose wiring between C1 and the compressor contact...

Страница 49: ...M3 is not pulled in replace the contactor 5 Failing the above if there is line voltage supplied at M3 M3 is pulled in and the supply air blower motor still does not operate replace the motor 6 If 24 v...

Страница 50: ...company If the problem persists the draft motor may need replacement 4 If the furnace is hot it may be out on a high temperature limit open wait for limit reset 5 If all are intact replace the ICB Th...

Страница 51: ...035 19046 002 B 0104 Unitary Products Group 51...

Страница 52: ...o change without notice Printed in U S A 035 19046 002 B 0104 Copyright 2004 by Unitary Products Group All rights reserved Supersedes 035 19046 002 A 0803 Unitary 5005 Norman Products York OK Group Dr...

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