C532i, C556i Navy Elliptical Fitness Crosstrainer
Page 46
Procedure 7.7 - Replacing the Generator Pulley Belt
WARNING
Before continuing with this procedure, review the Warning and Caution statements listed in
Section One, Things You Should Know.
1.
Remove the left and right side rear covers per Procedure 7.1.
2.
Remove the stairarm assemblies as described in Procedure 7.14
3.
Remove the crankarm assemblies as described in Procedure 7.5.
4.
Remove the input pulley assembly per Procedure 7.8
5.
Remove both tension bolts, locking tabs and brackets from the step up pulley assembly.
6.
Remove the three bearing clamp screws shown in Diagram 7.8.
7.
Remove the three generator mounting screws shown in Diagram 7.7.
8.
Move the drive belt out of the way and slide the generator toward the side of the EFX. Lift
the generator out of the its bracket and remove its drive belt.
9.
Slide the step up pulley assembly with the generator and input belts out of the drive unit.
10. Remove the generator belt. Set the replacement generator belt in its mounting position on
the step up pulley assembly.
11. Set the step up pulley assembly with the generator and input belt at its mounting position in
the drive unit. Replace the tensioning bolts, locking tabs and bracket removed in step 6.
Thread, but do not tighten, the left and right tension bolts into the step up pulley shaft.
12. Lift the generator and place the drive belt around the generator’s pulley. Position and slide
the pulley side bearing into the generator bracket.
13. Replace and tighten the three generator mounting screws removed in step 7. Set the
bearing clamp in its mounting position, replace and tighten the three bearing clamp
mounting screws removed in step 6.
14. Mount the input assembly per Procedure 7.8.
15. Replace the crankarm assemblies per Procedure 7.5.
16. Replace the stairarm assemblies per Procedure 7.14.
17. Tension both belts per Procedure 5.2. Note the differences between tensioning a new belt
and a existing (used) belt.Check the operation of the EFX as described in Section Four.