Precision matthews PM-30MV Скачать руководство пользователя страница 17

17

PM-30MV v3 2020-10

Copyright © 2020 Quality Machine Tools, LLC

SERVICING QUILL & SPINDLE

In the normal use the quill assembly needs only oiling on its 

outer sliding surface. The spindle runs on pre-lubricated roll-

er bearings and needs little attention, see Spindle Bearings, 

above. If the bearings need to be serviced or replaced, re-

move the quill/spindle assembly as follows:

1.  Remove any installed R8 device from the spindle.

2.  Place a scrap wood block on the table in line with the spin-

dle, then lower the headstock to the point where the spin-

dle nose rests on the block. This will prevent 

unexpected 

downward movement

 

of the quill assembly.

3.  Lock the lower end of the spindle with the supplied spe-

cial C-wrench, then unscrew the spindle cap (24 mm flats) 

from the spindle.

4.  Remove the drawbar.

5. 

Using a flat-blade screwdriver or other means, press down 

on the return spring cup while removing the retaining clip, 

Figure 4-5. 

Take  care  to  prevent  the  cup  from  flying 

upward! 

6.  Remove the return spring.

7.  Remove the two button head screws securing the DRO 

scale to the quill assembly. 

8.  Lock the quill, Figure 3-8, then raise the headstock careful-

ly. Slowly release the quill locking lever, while supporting 

the quill assembly from below. 

There is nothing to stop 

the unlocked quill falling out of the headstock!

Figure 4-6  

Quill DRO scale and quill assembly

 (representative)

For illustration only: for servicing operations the scale should be 

detached from the quill and should remain in the DRO 

case.

REMOVING THE HEADSTOCK

If you wish to remove the headstock be aware that it is secured 

to the base casting by a spring-loaded safety key, Figure 4-7 

inset, in addition to the standard three M10 T-bolts and nuts, 

Figure 3-12. The safety key locates in a groove in the head-

stock base casting. Remove the entire safety key assembly 

before loosening the three T-bolts.

grease. (If smothered with grease, bearings are subject to 

overheating.)

Especially during the first 10 hours of running time check 

that  the  spindle  runs  smoothly,  without  excessive  heat 

build  up  (the  spindle  will  run  warm  when  used  at  high 

speeds over long periods, but should not be uncomfort

-

ably hot). Overheating can be due to excessive grease, 

see above, or an over-tight spindle installation. Call Pre

-

cision Matthews for guidance.

Figure 4-7  

Safety groove in headstock base casting

Содержание PM-30MV

Страница 1: ...rive no gears Variable spindle speed from 50 to 3000 rpm Table size 33 x 8 1 4 Quill DRO for precise downfeed measurement Square column design heavy cast iron construction Options Table X axis power f...

Страница 2: ...to install and use a mill As the owner of the mill you are solely responsi ble for its proper installation and safe use Consider the material contained in this manual to be advisory only Quality Mach...

Страница 3: ...he machine from the pallet Install the largest of the four handles on the headstock handwheel top of column on right Install the three smaller handles on the X axis and Y axis handwheels 3 Release the...

Страница 4: ...e motor cover 3 Connect 220 Vac power 4 Be sure the E Stop Emergency button has not been pushed in it should pop out when twisted firmly clock wise 5 Press the Power button The power lamp and the tach...

Страница 5: ...l ing and fine milling downfeed options It is powered by a 2 HP 1 5 kW brushless dc motor Spindle speed is continuously variable from 50 to 1500 rpm low range and 1400 to 3000 rpm high range This is a...

Страница 6: ...10V 60 Hz single phase Headstock Vertical travel 14 1 2 in Left right tilt 90 degrees clockwise counter clockwise Spindle Speed Low range 50 to 1500 rpm High range 1400 to 3000 Internal taper R8 Quill...

Страница 7: ...e the work area is properly lit Never leave chuck keys wrenches or other loose tools on the machine Be sure the workpiece and machine ways are secure before commencing milling or drilling hold downs a...

Страница 8: ...not run if the chip guard is open The spindle motor is controlled by a three position switch Forward F Stop O Reverse R and a continuously vari able speed control knob F Forward clockwise looking dow...

Страница 9: ...le support ing the R 8 device with the other hand R8 tooling is located in the spindle bore by a set screw If it is difficult or impossible to insert the R8 device chances are the set screw is in too...

Страница 10: ...an inch scale on the column For more precise positioning the crank hub has a graduated dial with 0 001 divisions be aware of backlash in the bev el gears controlling the Z axis leadscrew and also in...

Страница 11: ...put without locking For edge finding and table positioning with or without DROs be wary of the quill lock Figure 3 11 Workpiece positioning example 1 Install an edge finder in collet or chuck a tip di...

Страница 12: ...tock to be rotated The headstock is top heavy and may swing suddenly to either side unless a helper is on hand to restrain it Testing for moveability as you go carefully loosen the nuts by degrees Be...

Страница 13: ...ale 8 Note the dial indicator and DRO readings then back off the fine downfeed at least a couple of turns to avoid colli sion when sweeping 9 Reposition the 1 2 3 block to the opposite location on the...

Страница 14: ...k is tilted again 2 Shimming between the underside of the column and the main base casting This is a long term fix It is a two per son procedure requiring an engine hoist or some other means of un wei...

Страница 15: ...ball Oil pressure will dis place the ball allowing oil to flow provided the oil can tip is firmly pressed onto the brass seating Before oiling check that the ball is not stuck press it lightly with a...

Страница 16: ...d in a similar position on the other side of the leadscrew Figure 4 4 Y axis backlash adjustment A second screw is located in a similar position on the other side of the leadscrew DOWNFEED RETURN SPRI...

Страница 17: ...uill assembly 8 Lock the quill Figure 3 8 then raise the headstock careful ly Slowly release the quill locking lever while supporting the quill assembly from below There is nothing to stop the unlocke...

Страница 18: ...manual feeding right hand handwheel to check for proper engagement of the gears Gear engagement Proper engagement is hard to specify The separation that should exist between the gears can be gaged in...

Страница 19: ...19 PM 30MV v3 2020 10 Copyright 2020 Quality Machine Tools LLC Section 5 PARTS Model PM 30MV ELECTRICAL SCHEMATIC Fig 1...

Страница 20: ...Front panel Z5373 4 Screw M4 8 Z5374 6 Potentiometer Z5375 7 Direction switch Z5376 8 Power ON OFF Z5377 9 Fuse 5 A Z5378 10 Washer 4 Z5379 11 Tach display Z5380 12 Contactor rail Z5381 13 Contactor Z...

Страница 21: ...21 PM 30MV v3 2020 10 Copyright 2020 Quality Machine Tools LLC PM 30MV HEADSTOCK Fig 4 Speed sensor and bracket 41 Optically detects holes in index ring 82...

Страница 22: ...Leaf spring Z5434 46 Screw M3 6 Z5435 47 Speed sensor bracket Z5436 48 Screw M3 Z5437 49 Lock handle M8 25 Z5438 50 Screw M10x10 Z5439 51 Belt PJ457 6 Z5440 52 Pulley Z5441 53 Screw M6 16 8 Z5442 54 M...

Страница 23: ...6 Z5507 Ref Description Part 17 Pipe connector Z5508 18 Table Z5509 19 Dovetail nut Z5510 20 Spacer Z5511 21 Screw M6 10 Z5512 22 Rivet 2 5 Z5513 23 Scale Z5514 24 Base Z5515 25 Gib screw Z5516 26 Sad...

Страница 24: ...COLUMN Fig 6 Dimensions in millimeters Ref Description Part 23 Cover plate Z5560 24 Screw M8 25 Z5561 25 Screw M5 8 Z5562 26 Cap Z5563 27 Nut M16 1 5 Z5564 28 Bearing 51203 Z5565 29 Copper sleeve Z556...

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