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Spartan Robotics

Lathe Safety & Training

Manual

Содержание PM-1127VFI-LB

Страница 1: ...Spartan Robotics Lathe Safety Training Manual...

Страница 2: ...ailable for visitors Know when to wear a face mask or earplugs as well 5 Keep your work area clean and organized Cluttered work areas and benches invite accidents Have a place for everything and put e...

Страница 3: ...that your work area does not go beyond the limits of travel on your machine Going beyond the limits of travel will cause serious damage to your machine 7 Run your machine at recommended spindle speeds...

Страница 4: ...he lathe while a tool bit is advanced into the work causing the cutting action The basic lathe that was designed to cut cylindrical metal stock has been developed further to produce screw threads tape...

Страница 5: ......

Страница 6: ...pulley and gear system The main spindle is mounted on bearings in the headstock and is hardened and specially ground to fit different lathe holding devices The spindle has a hole through its entire l...

Страница 7: ...Headstock Controls...

Страница 8: ...of the lathe by the cross slide lead screw The lead screw can be hand or power activated A feed reversing lever located on the headstock can be used to cause the carriage and the cross slide to revers...

Страница 9: ...Carriage Controls...

Страница 10: ...forms of cutting tools such as drills reamers and taps The tailstock is mounted on the ways and is designed to be clamped at any point along the ways It has a sliding spindle that is operated by a han...

Страница 11: ...The drill chuck is capable of centering tools and small diameter workpieces to within 0 002 or 0 003 inch when firmly tightened Quick Change Tool Post The quick change tool system consists of a quick...

Страница 12: ...ting edges Come in a wide variety of shapes material and coatings Must be selected for the specific material and use Parting Grooving Carbide Insert attaches to a tool shank with clamp or screw fasten...

Страница 13: ...Tooling Examples...

Страница 14: ...he quick change tool post is secured to the compound with a bolt Loosen and tighten this bolt to position the tool post The tool holder is secured to the tool post using a quick release lever The heig...

Страница 15: ...mpound to the saddle Then rotate the compound to the desired angle referencing the dial graduations at the base of the compound Retighten the bolts Now the tool can be hand fed along the desired angle...

Страница 16: ...kpiece size and condition of the lathe and depth of cut Softer materials such as plastics aluminum and brass can be cut at higher speeds than harder materials such as steel For most Aluminum alloys on...

Страница 17: ...art should not extend more that three times its diameter Then install a turning tool whichever is appropriate for the material If you re feeding the saddle toward the headstock use a right hand turnin...

Страница 18: ...rning it on This ensures that no parts interfere with the rotation of the spindle Move the tool outside the part and adjust the saddle to take the desired depth of cut Then feed the tool across the fa...

Страница 19: ...e that the parting tool is perpendicular to the axis of rotation and that the tip is the same height as the center of the part A good way to do this is to hold the tool against the face of the part Se...

Страница 20: ...addle forward so it could interfere with the rotation of the lathe chuck Always use a centerdrill to start the hole You should use cutting fluid with the centerdrill It has shallow flutes for added st...

Страница 21: ...A boring bar is used to support the cutting tool as it extends into the hole Because of the extension of the boring bar the tool is supported less rigidly and is more likely to chatter This can be cor...

Страница 22: ...ed on a lathe The size and type of work to be machined and the particular operation that needs to be done will determine which work holding device is best for any particular job Another consideration...

Страница 23: ...oved simultaneously within the chuck by a scroll or spiral threaded plate The jaws are threaded to the scroll and move an equal distance inward or outward as the scroll is rotated by the adjusting pin...

Страница 24: ...ted as necessary to align the workpiece within the desired tolerances The jaws of the independent chuck may be used as illustrated or may be reversed so that the steps face in the opposite direction t...

Страница 25: ...l bushing with an accurately machined bore and a tapered exterior The collet has three lengthwise slots to permit its sides being sprung slightly inward to grip the workpiece To grip the workpiece acc...

Страница 26: ...ate surface facilitate mounting workpieces The faceplate is valuable for mounting workpieces in which an eccentric hole or projection is to be machined The number of applications of the faceplates dep...

Страница 27: ...that fit directly into the tailstock and into the headstock spindle using a center sleeve to convert the larger bore of the spindle to the smaller tapered size of the lathe center The centers are ref...

Страница 28: ...oving parts of the machine Use the recommend oil for lubricating these points It is important to keep these points moving freely so plan on adding oil once a week If the machine has been sitting for a...

Страница 29: ...f the oily matter chips etc on the machine should be removed completely and put a thin lubricating oil on the sliding surface of machine to prevent the corrosion Use vacuums chip brushes and cloth rag...

Страница 30: ...t chips and other particles should be removed from sliding surface of machine to make the rotating or sliding parts performing easy and smoothly All other static parts can be often also cleaned to avo...

Страница 31: ...ys For correct tension a deflection of about to 3 8 of an inch should be evident Lubricate all points as required Clean and coat the lead and feed screw with oil Check all guards are secure and functi...

Страница 32: ...machine clear of chips True False 4 Round stock can be held in a _______________ chuck when turning a part on a lathe A 3 jaw universal B 4 jaw independent C Collet D all of the above 5 When turning...

Страница 33: ...se 11 It is permissible to leave the chuck key in the tail stock mounted drill chuck while drilling a hole True False 12 A turning operation on a lathe is when the operator takes a cut to reduce the d...

Страница 34: ...fy the major parts on the lathe below 16 _________ Compound Slide 17 _________ 3 Jaw Chuck 18 _________ Cross Slide Hand Wheel 19 _________ Lathe Bed 20 __________ Carriage Hand Wheel 21 _________ ON...

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