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Troubleshooting 

49 

 

 

 

CAUTION 

Injury hazard posed by an unlocked snap 
fastener. 

  Ensure that the clip engages in the 

receptacle provided and that the snap 
fastener is locked. 

 

 

 

 

  Fill the magazine (see page 21). 

  Attach the compressed air cartridge (see page 19). 

  Press the nose of the tool against a trial piece of wood and check 

the function. 

If the malfunction is not resolved, then contact your dealer or the 
manufacturer (see page 61). 

Removing jammed fasteners (other device types) 

Proceed as follows to remove jammed fasteners. 

  Remove the compressed air cartridge from the pneumatic tool 

(see page 35). 

  Empty the magazine (see page 36). 

  Loosen and remove the Allen screws on the cover plate. 

  Remove the cover plate from the housing (see page 11). 

  Removed the jammed or deformed fastener. 

  Attach the cover plate with the Allen screws. 

  Fill the magazine (see page 21). 

  Attach the compressed air cartridge (see page 19). 

  Press the nose of the tool against a trial piece of wood and check 

the function. 

If the malfunction is not resolved, then contact your dealer or the 
manufacturer (see page 61). 

Содержание PKT-2-CLIP45-SY

Страница 1: ...Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 80 eMail info prebena com www prebena de www kartuschen tausch de Operating Manual for the Cordless Air Nailer PKT 2 ES40 S PKT 2 ES40 SY PKT 2 CLIP...

Страница 2: ...has experience handling devices that are powered by compressed air and experience with the materials used Those who do not have this experience must be instructed in the operation of the pneumatic to...

Страница 3: ...nd Scope of Delivery 11 Function 13 Product features of the pneumatic tools 13 Left right and direction information 15 Safety fixtures 15 Accessories 16 Rating Plate Information 16 Preparing the pneum...

Страница 4: ...eners PKT 2 N65 S 47 Removing jammed fasteners other device types 49 Ordering accessories 50 Ordering fasteners 50 Ordering additional compressed air cartridges 54 Ordering other accessories 54 Pneuma...

Страница 5: ...res Different elements of the operating manual have specified organizational features These features make it easy to differentiate normal text listings or action steps These instructions contain addit...

Страница 6: ...d Below there is a description of the hazard source and instructions on how you can avoid this hazard HAZARD Instructions with the word HAZARD warn of hazards that directly result in serious or fatal...

Страница 7: ...drive brads into wood Pneumatic tool types PKT 2 ES40 S and PKT 2 ES40 SY on the other hand are used to drive staples into wood These pneumatic tools can also be used to anchor rubber mats and plates...

Страница 8: ...concrete Wall joints OSB panels Door lintels Ytong aerated concrete Cement joints Brick Using the pneumatic tool on other materials is only permitted after consultation with the manufacturer Proper us...

Страница 9: ...o improper use Hazard avoid fatal injuries Never point the pneumatic tool at people animals or body parts Only activate the trigger of the pneumatic tool when the tool nose is pressed against the work...

Страница 10: ...table position when using the pneumatic tool Avoid damage to the pneumatic tool Never open the pneumatic tool housing Only have qualified specialists perform repair work Do not use the pneumatic tool...

Страница 11: ...only PKT 2 ES40 S Y PKT 2 CLIP45 SY and PKT 2 N65 S 4 Fill level indicator for compressed air cartridge 5 KT 1000 compressed air cartridge 6 Magazine for fasteners depending on type staples brads or...

Страница 12: ...rtridges can be simply transported in two connected Systainers All of the other types of pneumatic tools described here are shipped in a plastic transport case Scope of delivery includes One transport...

Страница 13: ...u can control the depth of drive via the adjustment wheel For types PKT 2 ES40 S Y and PKT 2 N65 S the driving force can also be regulated Product features of the pneumatic tools All types The pneumat...

Страница 14: ...sure reduction valve with fixed setting PKT 2 J50 SY The pneumatic tool has the same features as the PKT 2 J50 S however it is shipped in a Systainer PKT 2 J50 SVN The pneumatic tool has the following...

Страница 15: ...in WARNING If the safety device is defective or bypassed maximum severity injuries are possible when operating the pneumatic tool Only use the pneumatic tool if the safety device is functional Only r...

Страница 16: ...compressed air cartridge holder It contains the following information Company name and country of origin Type designation of the pneumatic tool Type designation of the fasteners that can be used CE ma...

Страница 17: ...fill material and packing box WARNING A risk of suffocation exists for children when playing with the packaging foil Never permit children to play with packaging foil Store packaging material where it...

Страница 18: ...tic tool parts and all accessory parts must be securely attached The safety fixtures should not be blocked or otherwise impaired in function The spring of the safety device should not be damaged The p...

Страница 19: ...ve of the compressed air cartridge and the pneumatic tool connection clean and protect these elements from damage Remove fouling prior to placing in service Heavy fouling should only be removed by the...

Страница 20: ...foreign objects and fouling Clean the connection and the connection thread if necessary Check the status of the pneumatic tool see page 18 WARNING Inadvertent release can result in serious or fatal in...

Страница 21: ...ompressed air cartridge is no longer sufficient to operate the pneumatic tool In this case replace the compressed air cartridge with a full compressed air cartridge Filling the magazine WARNING Inadve...

Страница 22: ...is described on the following pages See the rating plate to identify the device type of your pneumatic tool Load the magazine as described in the section for your device type Device type PKT 2 ES40 S...

Страница 23: ...Preparing the pneumatic tool 23 Place the fasteners in the magazine as shown 1 Push the lower slide up 2 until it audibly clicks into place The magazine is now loaded...

Страница 24: ...is pneumatic tool Press the safety catch 1 on the side of the magazine down and pull out the side slide 2 Insert the magazined cable clamps in such a manner that the staple tips point to the floor of...

Страница 25: ...ing system is used on these pneumatic tool types Press the button 1 on the side of the magazine down and pull out the side slide 2 Insert the fasteners in such a manner that their tips are resting on...

Страница 26: ...em is used on this pneumatic tool Press the safety catch 1 to the side and down on the magazine and pull out the side slide 2 Insert the fasteners so that the tips are resting on the floor of the maga...

Страница 27: ...n Driving the fasteners starting on page 32 In this process check the following characteristics Release is only executed when the safety device is depressed A fastener must be driven into the piece of...

Страница 28: ...n the adjustment wheel clockwise WARNING Operating the pneumatic tool with defective or bypassed safety device can cause severe injuries Only use the pneumatic tool if the safety device is functioning...

Страница 29: ...an only be adjusted by regulating operating pressure You can only adjust the driving force if the compressed air cartridge is disconnected Proceed as follows to adjust the driving force Disconnect the...

Страница 30: ...t the material Press the nose of the tool against a trial piece of wood that has the same characteristics as the wood that you want to process Check the setting with a single shot see page 32 on the t...

Страница 31: ...pneumatic tool is equipped with a glass stop It is used to support the device on a pane of glass during the driving process Place the tool on the glass pane 1 Tip the pneumatic tool until the glass s...

Страница 32: ...ther injuries are possible due to flying particles during operation Wear protective goggles and suitable protective clothing when operating the tool Comply with applicable industrial health and safety...

Страница 33: ...t are too hard or into other fasteners strong recoil is produced The pneumatic tool can slip off the workpiece in this situation Depth of drive depends on the hardness and thickness of the piece of wo...

Страница 34: ...Pull the trigger all the way through A fastener will be driven into the piece of wood Release the trigger Lift the pneumatic tool off of the piece of wood Repeat these steps to drive in another fasten...

Страница 35: ...ed air cartridge from the connection thread 1 The compressed air contained in the pneumatic tool will dissipate audibly Pull the compressed air cartridge out of the holder on the pneumatic tool 2 Keep...

Страница 36: ...ng the pneumatic tool Proceed as follows for this WARNING Inadvertent release when emptying the magazine can result in severe or fatal injuries Detach the compressed air cartridge from the pneumatic t...

Страница 37: ...ances greater than 10 m Distances that lead over unstable substrates Distances that are traversed in unusual body positions For packing perform the following steps Remove the compressed air cartridge...

Страница 38: ...Transporting and storing the pneumatic tool 38 Place the pneumatic tool and the compressed air cartridges in the transport case as shown Close transport case and secure the latch for the lid...

Страница 39: ...idge from the pneumatic tool for each transport Only carry the pneumatic tool by the handle Do not touch the discharge when transporting the pneumatic tool Detach the pneumatic tool from the compress...

Страница 40: ...s follows to transport the pneumatic tool over long distances Pack the pneumatic tool in the supplied transport case see page 37 Carry the transport case by the handle to the desired implementation lo...

Страница 41: ...tying the magazine can result in severe or fatal injuries Remove compressed air cartridge prior to cleaning see page 35 Empty magazine prior to cleaning see page 35 CAUTION Non suitable cleaning agent...

Страница 42: ...oth that has been slightly dampened with a mild soap solution Then wipe the housing with a cloth that has been slightly dampened with tap water Wipe off the pneumatic tool with a dry soft cloth Oil al...

Страница 43: ...been resolved CAUTION The pneumatic tool can be damaged if repairs are performed by unauthorized persons Only have repairs performed by the manufacturer Malfunction overview Symptom Possible cause Rem...

Страница 44: ...pressure Increase operating pressure see page 29 only for PKT 2 ES40 S PKT 2 ES40 SY PKT 2 CLIP45 SY and PKT 2 N65 S Change the compressed air cartridge see page 29 Incorrect depth of drive Adjust th...

Страница 45: ...aximum operating pressure see page 29 only for PKT 2 ES40 S PKT 2 ES40 SY PKT 2 CLIP45 SY and PKT 2 N65 S Then release several times After it has released adjust the desired operating pressure see pag...

Страница 46: ...are suitable for the device see page 36 Insufficient operating pressure Increase operating pressure see page 29 only for PKT 2 ES40 S PKT 2 ES40 SY PKT 2 CLIP45 SY and PKT 2 N65 S Change the compresse...

Страница 47: ...Removing jammed fasteners PKT 2 N65 S The PKT 2 N65 S has a cover plate on the nose of the tool This cover plate allows removal of jammed or deformed fasteners from the nose of the tool Proceed as fo...

Страница 48: ...g 48 Open the snap fastener by pressing it down Open the clip Open the cover plate Removed the jammed or deformed fastener Close the cover plate Press the clip into the receptacle provided Push the sn...

Страница 49: ...jammed fasteners other device types Proceed as follows to remove jammed fasteners Remove the compressed air cartridge from the pneumatic tool see page 35 Empty the magazine see page 36 Loosen and rem...

Страница 50: ...peration Ordering fasteners The pneumatic tools should only be operated with the PREBENA fasteners listed on the rating plate Type designation explanation Example ES30 C NK HA BR Abbreviation Explanat...

Страница 51: ...5 mm 6 mm ES18 CNKHA 0 8 mm 1 1 mm 18 mm 6 mm ES23 CNKHA 0 8 mm 1 1 mm 23 mm 6 mm ES26 CNKHA 0 8 mm 1 1 mm 26 mm 6 mm ES30 CNKHA 0 8 mm 1 1 mm 30 mm 6 mm ES32 CNKHA 0 8 mm 1 1 mm 32 mm 6 mm ES35 CNKHA...

Страница 52: ...m CLIP10 9 5BK 10 mm 9 5 mm CLIP10 18BK 10 mm 18 mm CLIP10 25BK 10 mm 25 mm CLIP10 35BK 10 mm 35 mm CLIP10 45BK 10 mm 45 mm The length of the magazined cable clips based on the substrate is indicated...

Страница 53: ...J25 CNKHA 1 05 mm 1 25 mm 25 mm J30 CNKHA 1 05 mm 1 25 mm 30 mm J32 CNKHA 1 05 mm 1 25 mm 32 mm J35 CNKHA 1 05 mm 1 25 mm 35 mm J40 CNKHA 1 05 mm 1 25 mm 40 mm J45 CNKHA 1 05 mm 1 25 mm 45 mm J50 CNKH...

Страница 54: ...1 5 mm 1 65 mm 65 mm N30 CRF 1 5 mm 1 65 mm 30 mm N35 CRF 1 5 mm 1 65 mm 35 mm N40 CRF 1 5 mm 1 65 mm 40 mm N50 CRF 1 5 mm 1 65 mm 50 mm Ordering additional compressed air cartridges You can exchange...

Страница 55: ...ions for disposal of oil Never dispose of the pneumatic tool or parts of the pneumatic tool in normal household waste containers Contact your city or community authorities to determine possibilities f...

Страница 56: ...tainer L x W x H 400 300 105 mm Weight Systainer with content only PKT 2 ES40 SY 5 7 kg Work pressure adjustable 30 60 bar Driving processes per filled compressed air cartridge Approximately 400 to 80...

Страница 57: ...T 2 ES40 SY 4 7 kg Work pressure adjustable 30 60 bar Driving processes per filled compressed air cartridge Approximately 400 to 800 Magazine type Side loading system Release system Single shot with s...

Страница 58: ...ions Systainer L W H only PKT 2 J50 SY 400 300 105 mm Weight Systainer with content 5 7 kg Work pressure 40 bar Driving processes per filled compressed air cartridge Approximately 500 Magazine type Si...

Страница 59: ...t transport case with content 5 2 kg Work pressure 40 bar Driving processes per filled compressed air cartridge Approximately 500 Magazine type Side loading system Release system Single shot with safe...

Страница 60: ...r cartridge Approximately 300 to 750 Magazine type Side loading system Release system Single shot with safety device Fasteners PREBENA brads Type N25 N65 mm Implementation temperature 5 to 45 C Storag...

Страница 61: ...acturer s address PREBENA Wilfried Bornemann GmbH Co KG Fastening Technology Seestr 20 26 D 63679 Schotten Telephone 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 80 E Mail info prebena de Homepage www preb...

Страница 62: ...REBENA assumes no product liability and thus there is no guarantee claim The guarantee does not extend to parts subject to wear such as O rings etc Prebena will either repair the defective part or shi...

Страница 63: ...ing the function 27 Cleaning heavy fouling 42 housing and surfaces 41 light fouling 41 Compressed air cartridge attaching 19 ordering 54 removing 35 technical data 60 Customer service 61 D Description...

Страница 64: ...9 cleaning 41 disposal 55 operation 28 packing 37 packing in transport case 38 preparation 17 storage 40 technical data 56 Transport 39 unpacking 17 Positioning 9 Prebena 61 Preparation checking the c...

Страница 65: ...Index 65 T Technical data compressed air cartridge 60 pneumatic tool 56 Transport long distances 40 short distances 39 Transport case 38 Troubleshooting 43 U Unpacking 17 Using the glass stop 31...

Страница 66: ..._____ _______________________________________ _______________________________________ _______________________________________ _______________________________________ __________________________________...

Страница 67: ...________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________...

Страница 68: ...rnemann GmbH Co KG Seestr 20 26 63679 Schotten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 80 eMail info prebena com www prebena de www kartuschen tausch de Created by KONTECXT GmbH www kx dok...

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