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Chapter 1 Inspection and safety precautions

2

1-2.

.Safety precautions

Safety precautions in this manual are divided into the following two categories:

Danger: the dangers caused by failure to perform required operation, may result in

serious injury or even death;

Caution:the dangers caused by failure to perform required operation, may result in

moderate injury or minor injury, and equipment damage;

Process

Type

Dangerous

● Only well-trained personnel are allowed to use this unit.

● Fix the screw when connecting, or the loose connection will lead fire or creepage.

● Grounding terminal should be reliable grounding braking unit, or get an electric

shock risk.

●Do not touch the brake unit, the internal spares and printing board after the brake unit

is connected, otherwise it will lead to electric shock. There is high voltage direct

current inside.

●Don't let the cable damage from weight hanging and over load, or get an electric

shock risk.

●The unit and brake resistor should be installed on the medium with flame retardancy

(such as metal), away from combustible material, otherwise may cause fire

●Please check the wiring is correct before operation. Please confirm whether the input

DC voltage and brake unit voltage same level; Whether Input terminal (+, -) and

resistance terminal (RB1, RB2) connection position is correct; And check the

peripheral circuit of the connected to the drive for short circuit phenomenon, whether

the line is fastening, otherwise cause damage of drive.

●Please check whether master-slave choice and voltage grade Settings are correct.

●During the running, do not touch any spares inside.

●The repairs and maintenance task can be performed only when the inverter bus

voltage is lower than DC 36V, Power off more than ten minutes.Otherwise, the

residual charge from capacitor would cause personal injury!

Attention

● Do not use any brake unit and brake resistor lack of or with damaged spares.

●Do not touch the internal spares for there are CMOS spares on the control card of the

brake unit. Otherwise it will damage the spares.

●When many pieces brake units installed in parallel when used in the same case, please

install the fan or other cooling device.

●Ensure the right setting of brake unit and brake resistor.

●Do not make voltage resistance test on the brake unit, or it will lead semiconductor

spares damaged in the main circuit of the brake unit.

●Braking resistor should be temperature protection and other protection, if the brake

resistance keep hot which caused by the failure of the brake unit. fever, necessary to

isolate itself, does not automatically isolation caused any accident not be burdened

by Powtran.

●Please refer to the content in the manual when analyze and manage the fault of the

brake unit. Any modification to the brake unit is not allowed otherwise the life

harm and property loses will not be burdened by Powtran.

●This product is the accessories of the inverter, if it is used improperly which would

not only do damage to itself but also to the inverter. Please pay much attention to

this.

●Only the well-trained personnel are allowed to use this unit, and such personnel must

read through the parts of this manual relating to the safety, installation, operation and

maintenance before using the unit. The safe operation of this unit depends on correct

transport, installation, operation and maintenance.

Note: When brake unit work with powtran inverter,powtran will responsible for quality, If the

brake unit work for other project, Please make your own insurance related domestic property

insurance, in order to get better compensation from insurance company.

Содержание PB200 Series

Страница 1: ......

Страница 2: ...when using this product please contact your local dealer authorized by this company or directly contact this company our professionals are happy to serve you The end users should hold this manual and...

Страница 3: ...setting 9 3 5 1 Description of Function code viewing and modifying method 9 Figure 3 2 Operational flow chart 9 3 5 2 Viewing method of state parameters 10 Chapter 4 Function parameter description 11...

Страница 4: ......

Страница 5: ...dealer or directly contact this company 1 1 Inspection after unpacking Check if that packing container contains this unit one manual and one warranty card Check the nameplate on the side of the freque...

Страница 6: ...than DC 36V Power off more than ten minutes Otherwise the residual charge from capacitor would cause personal injury Attention Do not use any brake unit and brake resistor lack of or with damaged spar...

Страница 7: ...0 100 PB200 180 3 670 180 PB200 250 3 670 250 PB200 040 4 760 40 PB200 050 4 760 50 PB200 075 4 760 75 PB200 100 4 760 100 PB200 180 4 760 180 PB200 250 4 760 250 2 2 Main circuit terminal screw speci...

Страница 8: ...ve 50 C 2 Prevent electromagnetic interference and keep away from interference sources 3 Prevent the intrusion of dust cotton wool and fine metal powder 4 Prevent the intrusion of oil salt and corrosi...

Страница 9: ...s and installation 5 Fan Case base Case cover Control keyboard Indicator light Air inlet board Figure 2 2 180 250A the braking unit sketch 80 110 202 80 7 216 186 216 140 2 R3 5 Figure 2 3 40 100A Bra...

Страница 10: ...al specifications and installation 6 Figure 2 4 180 250A Braking unit installation dimension 2 5 Wiring diagram RB1 RB2 TA TB TC Frequency inverter Brake unit Brake resistor Figure 2 5 Single brake un...

Страница 11: ...f main circuit will cause damage of brake unit and frequency inverter 6 Please do not touch the brake unit when it is working to avoid scald 2 5 1 Brake unit main circuit terminal and making circuit t...

Страница 12: ...ult indicator light 3 3 Operation panel button instruction Mark Name Function Parameter setting ESC key Enter the first level menu parameters changes state Exit function data modify Exit from submenu...

Страница 13: ...r setting 3 5 1 Description of Function code viewing and modifying method PB200 operation panel adopts three level menu structure to set parameters and other operations The three level menus are funct...

Страница 14: ...h Press PRG Press ENTER Press ENTER Press ENTER Press PRG Press Press Flash Flash Flash Flash Press ENTER Example 2 Restore factory parameters Press Flash Press PRG Press ENTER Press ENTER Press ENTER...

Страница 15: ...100V 20V This parameter is used to set the hysteresis voltage during braking Generally when setting braking start voltage and braking stop voltage there must be a hysteresis loop Such as settings F0...

Страница 16: ...3 This parameter is used to set the hysteresis value of the temperature The default temperature alarm value for the brake unit is 85 If the temperature hysteresis value is set to 3 when there is not o...

Страница 17: ...last fault y1 08 Bus voltage of the second fault Bus voltage of the previous fault y1 09 Temperature of the second fault Temperature of the previous fault y1 10 Braking rate of the second fault Brakin...

Страница 18: ...ke resistor resistance selection When it is braking the regenerative energy of the motor is almost consumed on the brake resistor according to the formula U U R Pb In the formula U braking voltage in...

Страница 19: ...7kW 2 132 PB200 180 2 2 2 8kW 2 160 PB200 100 2 2 2 9kW 2 2 This table is the selection reference of 380V inverter according to the brake unit DC operating point 670V braking frequency ED 10 and brak...

Страница 20: ...pcs 18 5 PB200 040 4 1 19 2kW 1 22 PB200 040 4 1 19 3kW 1 30 PB200 040 4 1 19 3kW 1 37 PB200 040 4 1 19 4kW 1 45 PB200 050 4 1 16 5kW 1 55 PB200 075 4 1 11 6kW 1 75 PB200 075 4 1 11 8kW 1 93 PB200 100...

Страница 21: ...cess please contact POWTRAN technical service personnel Table 6 1 List of braking unit fault diagnosis and protection functions No Error code Error type Possible causes Solutions 1 E SHo Braking feedb...

Страница 22: ...check tighten and clean No abnormal Electrolytic capacitance Whether appearance is abnormal or not Visually check No abnormal Wires and conducting bar Whether they are loose or not Visually check No a...

Страница 23: ...or metal dust and the ambient temperature complies with the range stipulated by standard specification 2 Voltage withstand test can not be arbitrarily implemented it will reduce the life of inverter L...

Страница 24: ...use the user use environment device caused by aging lead to product failure 2 6 Due to the fault cause of earthquake fire lightning wind or water disaster abnormal voltage irresistible natural disaste...

Страница 25: ...Modified record Serial No Modified date Modified content record Modified version 1 2 3...

Страница 26: ...dback For your convenience please visit our website http www powtran com and then click Technologies and Services and Download columns to submit your feedback information 1 Download the update product...

Страница 27: ...PB200 Brake unit English Manual V1 1...

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