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5. Avoid accidental start-up

 

Install a main breaker switch (jack) for the winch on the positive po-

wer lead (if in doubt when choosing this switch, contact your supplier)

 

Always disconnect the power supply when you are not using the 

winch

 

Switch off the wireless control unit with the button on the relay box 

(if present) and switch off the wireless remote control itself with the 

button/s placed on the remote control.

6. Maintain the technical condition of the winch

 

Before starting the work, check the condition of the winch – any da-

mage should be repaired as soon as possible by an authorized service 

centre; replace worn parts on a regular basis

 

Use genuine spare parts only.

 

Make sure that the rope is properly wound around the drum

 

Keep the rope under a small load during winding; the rope 

must be wound around the drum under a minimum 5% load of the 

rated pulling force of the winch

 

Wind the rope at right angles to the axis of the drum; in case of 

winding it at a different angle, make sure the rope 

is not wound on the drum in one place only – it may 

damage the winch or result in bodily injury or even 

death

 

Do not let the rope move freely in the palm of your 

hand, even if you are wearing gloves – always use the 

special strap attached to the hook. Wind the rope 

according to the markings on the winch. 

Using other devices or accessories than 

those recommended herein may result in 

personal injury.

 

 

Rules of safe winch handling

Failure to follow these rules may cause an accident, resulting 

in personal injury or property damage. Familiarize yourself 

with all the rules in detail.

Small irregularities in rope winding will not cause a problem unless the 

rope starts to accumulate on one side of the drum. If this happens, unwind 

the rope a little and unload the winch, then move the hooking point of the 

rope closer to the longitudinal axis of the vehicle on which the winch is 

mounted. After finishing work, you should always rewind the rope evenly – 

this will increase its longevity as well as comfort and safety of work. 

 

Keep the both the wired and wireless remote controls in a safe place. 

Inspect these before use

 

Connect the remote control before turning on the clutch.

 

NEVER move the clutch lever when the motor is turning.

 

NEVER move the clutch lever under load.

 

NEVER attach the hook directly around the rope, e.g. after wrapping 

the rope around a tree, as this will damage the rope. Always use an 

extra chain or strap/belt and a shackle.

 

Watch the winch during its operation, but remember 

to keep a safe distance. Stop the winch every few 

meters to make sure that the rope is winding properly 

and evenly. Do not use the winch if you do not see the 

load being pulled or the anchor point or the rope.

 

Do not attach additional hook holders to the winch mounting plate. 

The hook holders must be attached directly to the chassis frame. 

 

 

 

Always use a pulley block when exceeding 

two-thirds of the maximum pulling force 

of the winch. This shall significantly incre-

ase its lifespan. The pulley block may also 

facilitate even winding of the rope on the winch drum.

 

Make sure you use certified shackles, pulley blocks, chains and 

straps/belts only. The ultimate breaking force must match the winch 

pulling force. If in doubt, contact your supplier).

 

NEVER unwind the entire rope. At least five wraps must 

ALWAYS remain on the drum, as otherwise the rope may 

be detached from the drum and cause an accident. 

You can replace the steel rope with a 

synthetic one, but it MUST have adequate strength that 

matches the strength of the winch. Pay attention to the 

secure and correct fastening of the rope to the drum 

and the quality of the rope. For advice on choosing a 

suitable rope, contact your supplier.

 

The maximum pulling power of the winch shall be achieved only with 

the first layer of the rope wound on the drum. To pull heavy loads, 

unwrap as much rope from the drum as possible and/or use a pulley 

block.  

Final layers = minimum pulling force (~50-60%)*

Middle layers = average pulling force (70-80%)*

First two layers = maximum pulling force (90-100%)*

*approximate values have been provided

 

Hang a heavy blanket or a specially desi-

gned plastic sheet on the rope (at around 

half of its length) to limit the strength 

with which the rope shall bounce off should it break.

 

Wind the rope on the drum tightly, coil to coil, so that the upper winds 

of the rope do not cut into the lower layers. Should it happen, try to 

release the rope by pressing the winding on and unwinding buttons 

for short periods. NEVER release the rope under load by hand. 

 

The rope:

- make sure it is properly fixed to the drum 

- Do not use a rope that is frayed, kinked and/or if pieces of wire 

protrude from it

 

a) twisted rope 

b) kinked rope 

c) rope repeatedly kinked and loaded / a frayed rope 

 

- do not use the winch rope as a tow rope (do not tow using a winch) 

– do not replace the original rope with a rope of lower 

strength (before exchanging the rope, contact your 

supplier)

- do not use the winch rope to fasten a cargo

- the lifetime of the rope depends primarily on the way it is used. Wind 

the rope on the drum under a load of at least 5% of the pulling power, 

otherwise the top layers may cut into the lower layers, which may 

damage and permanently wedge the rope together. 

Содержание PW2000

Страница 1: ...Electric winch instructions manual ...

Страница 2: ...e motor warms up to such a temperature that it cannot be to uched stop working immediately and allow it to cool down Stop working immediately when the motor stops because it is unable to pull a load that is too heavy use a pulley block and wait until the motor cools down Do NOT exceed the specified maximum pulling force of the winch avoid jerking Prior to working with the winch please become acqua...

Страница 3: ...r to keep a safe distance Stop the winch every few meters to make sure that the rope is winding properly and evenly Do not use the winch if you do not see the load being pulled or the anchor point or the rope Do not attach additional hook holders to the winch mounting plate The hook holders must be attached directly to the chassis frame Always use a pulley block when exceeding two thirds of the ma...

Страница 4: ...th for the maximum pulling force Depending on the model there may be two four or eight screws in the set All bolts must be placed in the same plane in holes with appropriate spacing to avoid dama ge to the winch Make sure that the installation method does not interfere with operation of the sensor systems i e those related to activation of the airbags or other systems in the vehicle e g radar The ...

Страница 5: ... must be fitted with a safety circuit breaker and a fuse When connecting the fuse make sure it is properly installed There is a marking to indicate which connector should be connected to the wire to the battery and which to the wire to the motor When routing the wires make sure that they are not placed next to movable parts that may break the insulation or wire Never place wires on sharp edges tha...

Страница 6: ...ear the load Do not apply the load on the tip of the hook or the latch The load must be placed in the middle of the hook throat NEVER use a deformed hook 4 Check the correctness of connecting the power wires before the first use and after each service or disassembly 5 Insert the remote control plug into the socket on the relay box We recom mend controlling the winch from the inside of the vehicle ...

Страница 7: ... the remote control bat tery may be discharged and the winch may start accidentally ALWAYS turn off the remote control between successive uses of the winch even when the interval between them is short ALWAYS unplug the wired remote control before using the wireless remote control If you use the wired remote control ALWAYS turn off the wireless control transmitter and the control unit button on the...

Страница 8: ...the clutch and manually unwind an additional 5m then re engage the clutch and wind the rope using the motor This type of operation also allows the motor to be kept ready for operation Remember that it is best to wind the rope under a load of minimum 5 of the winch pulling force You should periodically check whether the winch fastening bolts are tight Condition of electrical connections clean them ...

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