background image

Troubleshooting 

 

22 

WARNING 

 Before troubleshooting or attempting to service, read the following safety 
instructions to avoid serious injury to the operator or bystanders from moving parts 
that can crush or cut, burns, fire or explosion, or escaping high pressure hydraulic 
fluid. 

 

Important Safety Instructions 

1.

 

Engine off

Always make sure the engine

 

is off

 

before cleaning, repairing or adjusting the splitter, except as 

recommended by the manufacturer. 

2.

 

Hydraulic safety.  

High fluid pressures and temperatures are developed in hydraulic log splitters.  Hydraulic 

fluid escaping through a pin hole sized opening can burn or puncture skin, resulting in wounds that could cause 
blood poisoning, infection, disability, gangrene, amputation, or death.  Therefore, the following instructions 
should be heeded at all times when inspecting or servicing the hydraulic components of the log splitter: 

 

Stop the engine, disconnect the spark plug, and move split control lever back and forth to relieve pressure 
before changing or adjusting hydraulic system components such as hoses, tubing, fitting or other 
components. 

 

Do not remove the hydraulic oil fill cap when the engine is running.  Hot oil can escape causing severe 
burns.  Allow log splitter to cool completely before removing hydraulic oil fill cap. 

 

Do not adjust the pressure setting of the pump or valve. 

 

NEVER check for leaks with your hand.  Leaks can be located by holding a piece of cardboard or wood (at 
least two feet long) with your hand at one end and passing the other end over the suspected area (wear eye 
protection).  Look for discoloration of the cardboard or wood. 

 

If injured by escaping fluid, no matter how small the wound is, see a doctor at once.  A typical injection 
injury may be a small puncture wound that does not look serious.  However, severe infection or reaction 
can result if proper medical treatment is not administered immediately by a doctor who is familiar with 
injection injuries. 

 

Problem 

 

Cylinder rod will not move

 

Solution:  A,D,E,H,J 

Slow cylinder shaft speed when extending or retracting 

Solution:  A,B,C,H,I,K,L 

Wood will not split or splits extremely slowly 

Solution:  A,B,C,F,I,K 

Engine bogs down during splitting 

Solution:  G 

Engine stalls under low load condition  

Solution:  D,E 

Cause 

Solution 

A - 

Insufficient oil to pump

 

Check oil level in reservoir 

B - 

Air in oil

 

Check oil level in reservoir 

C - 

Excessive pump inlet vacuum 

Check pump inlet hose for blockage or kinks 

D - 

Blocked hydraulic lines

 

Flush and clean the splitter hydraulic system 

E - 

Blocked control valve

 

Flush and clean the splitter hydraulic system  

F - 

Low control valve setting 

Adjust control valve with a pressure gauge 

G - 

High control valve setting 

Adjust control valve with a pressure gauge 

H - 

Damaged control valve

 

Return control valve for authorized repair 

I - 

Internal control valve leak

 

Return control valve for authorized repair 

J - 

Damaged cylinder piston

 

Return cylinder for authorized repair 

K - 

Internally damaged cylinder 

Return cylinder for authorized repair 

L – 

Drawing air through suction line

 

Check and tighten hose clamps on suction hose 

 

Any Questions, Comments, Problems or Parts Orders 

Call PowerHorse Product Support 1-866-443-2576

 

Содержание M1156

Страница 1: ...em regularly for possible leaks Never check for leaks with your hand while the system is pressurized Seek medical attention immediately if injured by escaping fluid Fire Hazards If your log splitter i...

Страница 2: ...Hazard Signal Word Definitions 2...

Страница 3: ...Site 9 Before Each Use Step One Inspection Maintenance 11 Step Two Fueling 13 Step Three Work site Selection Set up 14 Splitting Operation 15 Storage 20 Periodic Maintenance 21 Troubleshooting 22 Spec...

Страница 4: ...itting force Read the manual completely before using the machine to understand how to safely operate and maintain it Follow all safety precautions presented throughout this manual A summary of importa...

Страница 5: ...peeds may result in loss of control On public roads When towing on public roads make sure to comply with all local state and federal towing requirements It is your responsibility to obtain licensing t...

Страница 6: ...log splitter to your vehicle 6 Leg The leg supports the log splitter while operating The leg should be raised while towing see Operation Instructions 7 Tires The tires on this log splitter are low sp...

Страница 7: ...mate hydraulic oil capacity 3 Fill reservoir with 10 wt AW32 ASLE H 150 or ISO 32 oil Use a funnel 4 Replace hydraulic oil dipstick and check that oil level reads full Note Do not thread in dipstick w...

Страница 8: ...ith your hand Leaks can be located by holding a piece of cardboard or wood at least two feet long with your hand at one end and passing the other end over the suspected area wear eye protection Look f...

Страница 9: ...arburetor flooding and reduce the chance of fuel leakage 3 Tow bar leg UP Lock the tow bar leg in the UP position before you move the log splitter anywhere by hand 4 Move log splitter to work site or...

Страница 10: ...tructions Speed limit Never tow this log splitter over 15 mph Faster speeds may result in loss of control On public roads When towing on public roads Make sure to comply with all local state and feder...

Страница 11: ...connect the spark plug 3 Relieve all hydraulic system pressure by moving the split control lever back and forth several times 2 Remove debris Remove debris from engine muffler and moving parts 1 Engin...

Страница 12: ...octor at once A typical injection injury may be a small puncture wound that does not look serious However severe infection or reaction can result if proper medical treatment is not administered immedi...

Страница 13: ...proved container NEVER pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a UL approved fuel container to transfer gas to the engine Don t overfill DO NOT overfi...

Страница 14: ...s gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the log splitter shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon...

Страница 15: ...ting control o Splitting wedge NEVER attempt to change the height or speed of the splitting wedge o Pressure setting NEVER increase the pressure setting of the pump or control valve Safety equipment c...

Страница 16: ...the wedge several times before splitting wood WARNING Burns To avoid burns stay clear of hot muffler if you are starting a warm engine Carbon monoxide The running engine gives off carbon monoxide a p...

Страница 17: ...e split in a place that will make you reach across the log splitter in order to load them Square log ends Logs that are not cut square can slide out while splitting and become a safety hazard or cause...

Страница 18: ...ce to actuate the control Second person Many accidents occur when there is more than one person involved in loading and operating the log splitter Only one person should operate the controls If a seco...

Страница 19: ...om log by moving wedge away from the endplate 2 Turn engine OFF 3 Remove stuck log from the wedge manually with a pry bar or a sledgehammer Important Be extremely careful as log pieces may fly off as...

Страница 20: ...fuel storage life 2 Leave the fuel valve lever in the OFF position to reduce the possibility of fuel leakage Long Term Storage between infrequent uses and at end of season Drain the fuel tank and carb...

Страница 21: ...st two feet long with your hand at one end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood o NEVER adjust the pressure setting of...

Страница 22: ...end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood If injured by escaping fluid no matter how small the wound is see a doctor at...

Страница 23: ...Setting 3000 PSI Hydraulic Cylinder Bore 3 Hydraulic Cylinder Stroke 18 Spark Arrestor No Fuel Valve Yes Overall Dimensions 56 L x 39 W x 30 H Dry Weight 235 lb The manufacturer reserves the right to...

Страница 24: ...Parts Breakdown Exploded View Rev N 24...

Страница 25: ...draulic Pump 1 16 780148 Pump Hose 1 17 3030 4 Pump Bracket 1 18 406518 Clevis Pin 2 19 50RAS8 High Pressure Fitting 3 20 50CSC128 Reducer Fitting 1 21 782543 Long Cylinder Hose 1 22 82517 Zip Tie 1 2...

Страница 26: ...litting wedge NEVER attempt to change the height or speed of the splitting wedge Pressure setting NEVER increase the pressure setting of the pump or control valve Operator Restrictions Untrained opera...

Страница 27: ...low these instructions may result in serious injury to the operator or bystanders Know how to stop Be thoroughly familiar with all controls and with the proper use of the equipment Know how to stop th...

Страница 28: ...and shields are replaced after servicing the log splitter Replacement parts If a part needs replacement only use parts that meet the manufacturer s specifications Replacement parts that do not meet s...

Страница 29: ...ave the machine unattended while the engine is running Under the influence Never operate or let anyone else operate the log splitter while under the influence of alcohol drugs or medication Adjusting...

Страница 30: ...completely If this happens follow the directions below to manually remove the log IMPORTANT NEVER attempt to remove a stuck log by using the hydraulic force of the splitter or by modifying or adding...

Страница 31: ...ged components contact the Freight Company that delivered the unit and file a claim CAUTION Heavy lifting required Some of the components in these assembly instructions are heavy and cannot be lifted...

Страница 32: ...Assembly Instructions 32...

Страница 33: ...ient the Fittings as shown Install the Tow Leg Assembly to the Beam Assembly Use 3 8 x 1 1 4 Bolts and 3 8 Class G Nuts Using a Torque Wrench tighten to 37lb ft High pressure fittings Beam assembly To...

Страница 34: ...Bridge Pins as shown Bridge pins Control valve Lever Pins Wheel retainer Stub axle Tire Bushing Wheel retainer Step 4 Install Wheel Retainer onto the end of the Axle The Wheel Retainer should be flus...

Страница 35: ...ts and 1 4 Flange Nuts Step 9 Thread the Reducer Fitting into the Control Valve port marked IN Thread the High Pressure Elbow into the Reducer Fitting Orient the High Pressure Elbow as shown Attach th...

Страница 36: ...Hoses through the Hose Guide and then through the opening between the Beam Assembly and Hydraulic Tank Assembly running the Cylinder Hoses along the bottom of the Beam Assembly toward the Hitch end of...

Страница 37: ...re Hose to the Hydraulic Tank Assembly and the Hydraulic Pump with the Hose Clamps Step 14 Install the Log Tables to the Beam Assembly A soft faced mallet may be required Secure the Log Tables with th...

Страница 38: ...38 This page has intentionally been left blank...

Страница 39: ...arranty This warranty covers parts only It will not provide for replacement of complete products due to defective parts Components not manufactured by Powerhorse are guaranteed by their manufacturer a...

Страница 40: ...40 Manufactured by Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com Made in the USA...

Отзывы: