PowerBoss 9XDLXDSLBR Скачать руководство пользователя страница 15 | Manualshive

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PowerBoss 9XDLXDSLBR Скачать руководство пользователя страница 15

PowerBoss, Inc. Copyright 2010

PB# 4100033 Rev.* 06/10

Armadillo 9X Series Sweeper

Page 15

TROUBLESHOOTING CHART

PROBLEM

POSSIBLE CAUSE(S)

SOLUTION(S)

Hydraulic motor failure.

Motor leaking.

Replace seals.

Drive link malfunction.

Replace drive link.

Output shaft malfunction.

Replace output shaft and bearings.

Hydraulic gear pump failure.

Pump leaking.

Replace seals or RR Pump

Gears worn or scored.

Rebuild pump or RR Pump

Relief valve stuck.

Clean or replace (at control valve).

Oil supply low.

Check and fill.

Oil strainer clogged.

Replace strainer (inside reservoir).

Incorrect oil.

Use recommended viscosity oil.

Damage due to entry of air into hydraulic

system.

Maintain correct hydraulic fluid level in

reservoir. Keep suction hose fittings tight..

Hydraulic variable

displacement pump failure.

Pump leaking.

Replace seals.

Relief valve(s) stuck.

Clean or replace relief valve(s) at the

pump.

Drive coupling malfunction.

Replace defective gears.

Control linkage out of adjustment.

Check to see if linkage is binding

unfastened.

Charge pump gears worn or scored.

Replace defective gears.

Damage due to entry of air into hydraulic

system.

Maintain correct hydraulic fluid level in

reservoir. Keep suction hose fittings tight.

Hydraulic system noisy.

Air in system.

Check fluid level in reservoir; check for

loose connections or leaks.

Relief valve dirty or damaged.

Clean or replace.

Loose suction line.

Tighten fittings.

Clogged section filter or pump inlet line.

Replace filter, clear line; change fluid in

reservoir if dirty and flush system.

Internal pump or motor damage.

Inspect and repair.

TROUBLESHOOTING AND REPAIR

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Содержание 9XDLXDSLBR

Страница 1: ...PB 4100033 Rev 06 10 Armadillo 9X Series Sweeper Page 1 Service Manual Armadillo 9X Series Models 9XR 9XR Europe 9XV Gasoline Lpg Diesel Starting Serial No 18168059 PowerBoss Inc A Member Of The Hako...

Страница 2: ...copy the form below fill out and comment on how you found our catalog Thank you Name______________________________________________________________________ Title _______________________________________...

Страница 3: ...ware when replacement becomes necessary The Model and Serial Number of your machine is shown on the I D name plate This information is needed when contacting Technical Support or when ordering parts T...

Страница 4: ...IMENSIONS WEIGHT Length 105 inch Width 60 inch Height 55 38 inch Height w overhead guard 81 inch Height w cab 81 inch Weight 3500 lbs Minimum U turn 110 inch SWEEPING SYSTEM Productivity 184800 sq ft...

Страница 5: ...PowerBoss Inc Copyright 2010 PB 4100033 Rev 06 10 Armadillo 9X Series Sweeper Page 5 CE DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY...

Страница 6: ...UBRICATION 18 Changing Engine Oil 18 LUBRICATION POINTS 19 Rear Drive Rotary Actuator 19 Engine Mount Pivot 19 Latches Hinges 19 Hopper Lift Arm Mounts 20 HYDRAULICS SYSTEM 21 Filling The Fluid Reserv...

Страница 7: ...ng Solid Tires 30 Changing Pneumatic Tires 30 MISCELLANEOUS ADJUSTMENTS 30 Anti Static Chain Adjustment 30 Latch and Hinge Maintenance 30 Cables 30 SCHEMATIC ELECTRICAL W KUBOTA V1505 31 SCHEMATIC ELE...

Страница 8: ...r flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorized use machine should be stored or parked with the key remo...

Страница 9: ...ers from harm and injury and to prevent damage to the equipment SAFETY DECALS Decals directly attached to various parts of the sweeper are highly visible safety reminders which should be read and obse...

Страница 10: ...is from a dock or mezzanine Dump from ground level only WARNING When leaving the sweeper unattended Place the controls in the OFF position Set the parking brake Shut off the engine WARNING During clea...

Страница 11: ...and creates conditions for striking over head objects throwing the machine off balance and other hazards CAUTION Travel slowly on grades CAUTION Place a block or chock behind the wheels when parking o...

Страница 12: ...nance schedule refer to the 9X Series User Manual PB 4100033 GENERAL SERVICE INFORMATION TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle 1 Position the machine on the transport vehicle o...

Страница 13: ...e temperature sending unit Low coolant level Supply coolant Clogged radiator Flush radiator Loose fan belt Tighten belt Defective thermostat Replace thermostat PowerBoss moves slowly or does not move...

Страница 14: ...room lift arms hung up with debris Clear out debris Hopper flaps damaged or missing Replace or adjust clearance Hopper out of adjustment Check hopper clearance Dust control filters clogged Clean filte...

Страница 15: ...servoir Keep suction hose fittings tight Hydraulic variable displacement pump failure Pump leaking Replace seals Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunc...

Страница 16: ...t is removed 2 Install the cleaned replacement filter elements so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the wing nut and tighten it Diesel only 4...

Страница 17: ...e the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury 1 Disconnect the negative cable and then the positive cable 2 Remove the battery...

Страница 18: ...before blowing out the radiator fins with compressed air Reverse Flow Flushing 1 At the engine disconnect the hoses 2 Make sure the radiator cap is on tight 3 Using a hose clamp attach a flushing gun...

Страница 19: ...Side Door Main Broom Door Seat Hinge Engine latch LUBRICATION POINTS Rear Drive Rotary Actuator The rear drive rotary actuator must be lubricated every 50 hours with grease There are two grease points...

Страница 20: ...l surface 2 Raise the hopper and engage the safety arm WARNING Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopp...

Страница 21: ...ficiency periodically blow out the radiator oil cooler fins with compressed air 100 p s i is maximum Changing The Hydraulic Fluid 1 Turn off the engine and engage the parking brake 2 Place a drain pan...

Страница 22: ...the wheel again and adjust as needed until the wheel remains motionless 9 Retighten all the locking nuts and bolts 10 Turn the engine off and lower the machine to the floor 11 Once the broom is start...

Страница 23: ...ssed air tapped against the floor or washed with soap and water 1 If blown out with compressed air use 100 psi or less 2 If washed with soap and water use 40 psi water pressure or less NOTE Make sure...

Страница 24: ...motor and open the throttle to full RPM 4 Allow about 45 seconds for the broom to operate then deactivate the broom motor and raise the broom NOTE Test time will vary according to the test surface use...

Страница 25: ...3 Open the left broom chamber door the door opposite the driver s seat 4 Using a wrench remove the hex bolt on the main broom idler mount 5 Pull the main broom idler mount straight out to remove 6 Gr...

Страница 26: ...e direction check the side broom for proper contact Side Broom Lift Cable Adjustment This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the side...

Страница 27: ...linders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 2 Adjust the lift arm stop bolts located on top of the wheel wells as low as possible while s...

Страница 28: ...ent bolts and reposition the front bumper 5 Raise the hopper and rotate fully 6 Turn the engine off WARNING Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always en...

Страница 29: ...pport the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the s...

Страница 30: ...e on the machine Changing Pneumatic Tires CAUTION Changing pneumatic tires must be performed in a safety cage and require special tools PowerBoss Inc recommends that you have these tires changed by a...

Страница 31: ...PowerBoss Inc Copyright 2010 PB 4100033 Rev 06 10 Armadillo 9X Series Sweeper Page 31 SCHEMATIC ELECTRICAL W KUBOTA V1505...

Страница 32: ...PowerBoss Inc Copyright 2010 PB 4100039 Rev 06 10 Armadillo 9X Series Sweeper Page 32 SCHEMATIC ELECTRICAL W GM 1 6L...

Страница 33: ...PowerBoss Inc Copyright 2010 PB 4100033 Rev 06 10 Armadillo 9X Series Sweeper Page 33 SCHEMATIC ELECTRICAL 9XR EUROPE W KUBOTA V1505...

Страница 34: ...PowerBoss Inc Copyright 2010 PB 4100039 Rev 06 10 Armadillo 9X Series Sweeper Page 34 SCHEMATIC HYDRAULIC 9XR...

Страница 35: ...PowerBoss Inc Copyright 2010 PB 4100033 Rev 06 10 Armadillo 9X Series Sweeper Page 35 SCHEMATIC HYDRAULIC 9XR EUROPE...

Страница 36: ...PowerBoss Inc Copyright 2010 PB 4100039 Rev 06 10 Armadillo 9X Series Sweeper Page 36 SCHEMATIC HYDRAULIC 9XV...

Страница 37: ...nauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machi...

Страница 38: ...x 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com PowerBoss Is A Full Line Manufacturer Of Sweepers and Sc...

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