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16-ENG

D22944

16-ENG

MAINTENANCE

Customer Responsibilities

Before
each
use

2

Every
8
hours

Every
40
hours

Every
100
hours

Yearly

Every
160
hours

1

1- more frequent in dusty or humid conditions

2- more frequent if humidity or operating conditions are extreme.

Check Safety Valve

Drain Tank
Check Oil

Change Oil

Air Filter

NOTE:

See "Operation" section for the location of controls.

To ensure efficient operation and longer life of the air compressor outfit, a rou-
tine maintenance schedule should be prepared and followed. The following
routine maintenance schedule is geared to an outfit in a normal working envi-
ronment operating on a daily basis. If necessary, the schedule should be modi-
fied to suit the conditions under which your compressor is used. The modifica-
tions will depend upon the hours of operation and the working environment.
Compressor outfits in an extremely dirty and/or hostile environment will require
a greater frequency of all maintenance checks.

Unit cycles automatically when power is on. When per-
forming maintenance, you may be exposed to voltage

sources, compressed air, or moving parts. Personal injuries can occur.
Before performing any maintenance or repair, disconnect power source
from the compressor and bleed off all air pressure.

To Check Safety Valve

If the safety valve
does not work prop-

erly, over-pressurization may occur,
causing air tank rupture or an
explosion.

Unusual Noise and/or
Vibration

Drive Belt-Condition

Motor Pulley/Flywheel alignment

Air compressor pump intake
and exhaust valves

Inspect air lines and fittings
for leaks

2

Head Bolts - Check the torques of the head bolts after the  first five hours of operation.

Every
500
hours

1.

Before starting compressor, pull
the ring on the safety valve to
make sure that the safety valve
operates freely. If the valve is
stuck or does not operate
smoothly, it must be replaced
with the same type of valve. 

Содержание CPLKC7080V2

Страница 1: ...ctions before starting operations Part No D22944 049 2 ESPA OL P GINA 27 FRAN AIS PAGE 53 To learn more about Porter Cable visit our website at http www porter cable com Copyright 2004 Porter Cable Co...

Страница 2: ...he State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are G lead from lead based paints G crystalline silica from bricks and cement and other...

Страница 3: ...M ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE FLOW OF FRESH AIR TO THE VENTILATION OPENINGS OPERATE COMPRESSOR IN A CLEAN DRY WELL VENTILATED AREA DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AR...

Страница 4: ...TBALLS BASKET BALLS ETC 1 FAILURE TO PROPERLY DRAIN CON DENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK 2 MODIFICATIONS OR ATTEMPTED REPAIRS TO THE TANK 3 UNAUTHORIZED MODIFICAT...

Страница 5: ...CONTAMINANTS CAN CAUSE SERIOUS INJURY OR DEATH SPRAYED MATERIALS SUCH AS PAINT PAINT SOLVENTS PAINT REMOVER INSECTICIDES WEED KILLERS MAY CONTAIN HARMFUL VAPORS AND POISONS RISK OF ELECTRICAL SHOCK HO...

Страница 6: ...TTEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN HAZARD HOW TO PREVENT IT WHAT CA...

Страница 7: ...LL PER SONS PETS AND OBSTACLES KEEP CHILDREN AWAY FROM THE AIR COM PRESSOR AT ALL TIMES DO NOT OPERATE THE PRODUCT WHEN FATIGUED OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS STAY ALERT AT ALL TIMES NEVE...

Страница 8: ...a 50 duty cycle This means an air compressor that pumps air more than 50 of one automatically The low pressure at which the motor automatically restarts is called cut in pressure Cut Out Pressure Whe...

Страница 9: ...air compressor will have a tendency to tip 2 Remove and discard the 4 screws and washers holding the compressor to the pallet 3 With the help of another person carefully remove air compressor from pa...

Страница 10: ...on The compressor must be properly mounted The air compressor MUST be bolted to a solid level surface Hardware needed 4 Concrete anchors not sup plied 4 3 8 Lag screw to fit con crete anchors not supp...

Страница 11: ...RISK OF ELECTRI CAL SHOCK Improper electrical grounding can result in electrical shock The wiring should be done by a quali fied electrician to comply with national and local electrical codes A quali...

Страница 12: ...alve is not sup plied with this unit You must purch sase the shut off valve separately A separate regulator is recom mended to control the air pres sure Air pressure from the air tank is usually too h...

Страница 13: ...r discharge valve Turn knob counter clockwise to open and clockwise to close Regulator sold separately not shown An air pressure regulator or a sepa rate air transformer which combines the functions o...

Страница 14: ...Intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Before Starting Break...

Страница 15: ...FF 2 Close the globe valve 3 Attach hose and accessories NOTE A regulator MUST be installed when using accessories rated at less than 175 PSI Too much air pressure causes a hazardous risk of bursting...

Страница 16: ...essor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When per forming maintenance you ma...

Страница 17: ...glass C 2 If needed remove oil fill plug A and slowly add oil until it reaches the middle of the sight glass To Drain Tank NOTE Operation of the air compres sor will cause condensation to build up in...

Страница 18: ...eight is applied at the midway point 4 When proper belt tension is achieved tighten all four motor mounting screws See Parts manual for torque specifications NOTE Once the engine pulley has been moved...

Страница 19: ...e belt guard 3 Place a straightedge against the outside of the flywheel and the motor drive pulley 4 Measure the distance between the edge of the belt and the straightedge at points A1 and A2 in figur...

Страница 20: ...and pump Carefully move outlet tube away from check valve 4 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from ch...

Страница 21: ...oes not get up to full power or speed 2 Fuses blow out when starting the motor lights dim and remain dim when motor is started and is run ning STORAGE Before you store the air compressor make sure you...

Страница 22: ...fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER TIGHTEN Air leaks at fittings Air leaks at pressure switch release valve if equipped Defective pressure sw...

Страница 23: ...ection Pressure reading on the regulated pressure gauge if equipped drops when an accessory is used It is normal for some pressure drop to occur If there is an excessive amount of pressure drop when t...

Страница 24: ...r load switch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Loose elec...

Страница 25: ...ained Service Technician Belt to tight Check belt tension see Adjusting Belt Tension in the Maintenance section Excessive belt wear Loose belt Tight belt Loose pulley Have checked by a Trained Service...

Страница 26: ...s or other contaminants Expendable items that become worn during normal use such as drain valves fuses filters belts air cleaners spark plugs engine oil and pump oil Cosmetic defects that do not inter...

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