PortaCo WS-10-64-3 Скачать руководство пользователя страница 2 | Manualshive

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TABLE OF CONTENTS

1.0

Introduction

1.1 General Information
1.2 Features
1.3 Safety Summary
1.4 General Safety Precautions
1.5 Warning and Caution Statements
1.6 Training Requirements

2.0

Installation Instructions

2.1 Unpacking Instructions
2.2 Tool Preparations
2.3 Testing
2.4 Hose Requirements
2.5 Hydraulic Fluid Recommendations
2.6 Tool Connecting Procedures
2.7 Work Area Safety Precautions

3.0

Operating Instructions

3.1 Description of Power Unit
3.2 Controls and Graphics
3.3 Before Operating
3.4 Positioning on Rail
3.5 Connecting Hoses
3.6 Operating Instructions
3.7 Disconnecting Hoses
3.8 Cold Weather Operation
3.9 Storage Preparation

4.0

Maintenance Instructions

4.1 Assembly View and Parts List
4.2 Graphic Set Complete
4.3 Tool Maintenance
4.4 Trouble Shooting
4.5 Technical Specification

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Содержание WS-10-64-3

Страница 1: ...10 64 3 WELD SHEAR OPERATION MAINTENANCE AND REPAIR MANUAL 1805 2nd AVENUE NORTH MOORHEAD MN USA 56560 2310 PHONE 218 236 0223 FAX 218 233 5281 E MAIL ADDRESS info portaco com INTERNET ADDRESS www po...

Страница 2: ...ydraulic Fluid Recommendations 2 6 Tool Connecting Procedures 2 7 Work Area Safety Precautions 3 0 Operating Instructions 3 1 Description of Power Unit 3 2 Controls and Graphics 3 3 Before Operating 3...

Страница 3: ...g temperature 110 F 43 C lower ambient operating temperature 20 F 28 C PortaCo Inc s weld shear features an auto cycle valve which returns the shearing blades to the full open position when the valve...

Страница 4: ...ols are designed to provide safe and dependable service if operated according to the instructions provided in this manual Read and understand this manual and any stickers attached to the power unit be...

Страница 5: ...r hydraulic supply This unit is equipped with two 5 gpm 20 lpm circuits that can be combined for on 10 gpm 40 lpm circuits If the tool is used in cold weather preheat the hydraulic fluid by running po...

Страница 6: ...d arrow indicating the optimum force applied Position tester while closing the shearing mechanism aligning the pins in the frames with the holes in the tester Hold the control lever down till the need...

Страница 7: ...uctors HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be at least 175 bar 2500 psi HYDRAULIC HOSE RECOMMENDATION Table 2 4 FLOW PER CIRCUIT LENGTH EACH HOSE USE INSIDE DIAM...

Страница 8: ...w direction to and from the tool being used When routing hose in the work area position them where personnel will not be at risk of tripping over them or where vehicles can run over the hoses Do not l...

Страница 9: ...to follow Make sure the operator and maintenance personnel have knowledge of these regulations ________________________________________________________________ _______________________________________...

Страница 10: ...industry This power unit is capable of powering two tools simultaneously at 5 GPM 20 LPM or one tool a 10 GPM 40 LPM all the flows are at 138 BAR 2000 PSI The maximum pressure of the hydraulic system...

Страница 11: ...n this decal figure 3 2C figure 3 2F arrow C Figure 3 2C The mounting instructions decal is also located on the guard cover It states the correct procedure for adjusting the hold down rollers It tells...

Страница 12: ...il on the weld area is flammable Inspect the hold down assemblies make sure they all operate properly Replace any damaged or severely worn components before operation Hold downs which aren t operating...

Страница 13: ...on each roller under the rail Adjust the roller clearance to 1 8 below the ball of the rail using the nut to maintain the clearance ADJUSTMENT NUT 1 8 CLEARANCE 3 5 Connecting Hoses WARNING ALWAYS STO...

Страница 14: ...o increase pressure in the hoses and make connecting them difficult 3 6 Operating Instructions PortaCo Inc s weld shear is equipped with an auto cycle valve and only requires the operator to close the...

Страница 15: ...YDRAULIC LEAKS BY FEELING AROUND HOSES AND FITTING WITH HANDS PIN HOLE LEAKS CAN PENETRATE THE SKIN 3 8 Cold Weather Operation Hydraulic fluids are thicker in cold weather therefore run the engine at...

Страница 16: ...USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT 4 0 Maintenance Instruction 4 1 Assembly View and...

Страница 17: ...17...

Страница 18: ...18 4 2 Graphic Set Complete 3494 00D 2158 08D 2158 00D 2906 00D 3463 00D 3492 01D 3494 03D 3494 04D...

Страница 19: ...caps over the hydraulic ports when disconnected 4 Inspect shear blades every day Replace as required Monthly Inspect the hold down assemblies for wear or damage and replace any components as necessary...

Страница 20: ...downs are too tight Adjust hold downs so rollers are 1 8 below the ball of the rail Hold downs are damaged Check for damage to the hold down bolts or rollers Replace if required Shear binds or travel...

Страница 21: ...hear blades Replace shear blades Shear runs opposite to control Hoses hooked up to wrong ports Check that hoses are connect correctly NOTE After reviewing trouble shooting chart and still unable to de...

Страница 22: ...2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D943 1000 Hours Minimum Pump West Test ASTM D...

Страница 23: ...________________ ________________________________________________________________ ________________________________________________________________ _____________________________________________________...

Страница 24: ...10 64 3 WELD SHEAR OPERATION MAINTENANCE AND REPAIR MANUAL 1805 2nd AVENUE NORTH MOORHEAD MN USA 56560 2310 PHONE 218 236 0223 FAX 218 233 5281 E MAIL ADDRESS info portaco com INTERNET ADDRESS www po...

Страница 25: ...ydraulic Fluid Recommendations 2 6 Tool Connecting Procedures 2 7 Work Area Safety Precautions 3 0 Operating Instructions 3 1 Description of Power Unit 3 2 Controls and Graphics 3 3 Before Operating 3...

Страница 26: ...g temperature 110 F 43 C lower ambient operating temperature 20 F 28 C PortaCo Inc s weld shear features an auto cycle valve which returns the shearing blades to the full open position when the valve...

Страница 27: ...ols are designed to provide safe and dependable service if operated according to the instructions provided in this manual Read and understand this manual and any stickers attached to the power unit be...

Страница 28: ...r hydraulic supply This unit is equipped with two 5 gpm 20 lpm circuits that can be combined for on 10 gpm 40 lpm circuits If the tool is used in cold weather preheat the hydraulic fluid by running po...

Страница 29: ...d arrow indicating the optimum force applied Position tester while closing the shearing mechanism aligning the pins in the frames with the holes in the tester Hold the control lever down till the need...

Страница 30: ...uctors HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be at least 175 bar 2500 psi HYDRAULIC HOSE RECOMMENDATION Table 2 4 FLOW PER CIRCUIT LENGTH EACH HOSE USE INSIDE DIAM...

Страница 31: ...w direction to and from the tool being used When routing hose in the work area position them where personnel will not be at risk of tripping over them or where vehicles can run over the hoses Do not l...

Страница 32: ...to follow Make sure the operator and maintenance personnel have knowledge of these regulations ________________________________________________________________ _______________________________________...

Страница 33: ...industry This power unit is capable of powering two tools simultaneously at 5 GPM 20 LPM or one tool a 10 GPM 40 LPM all the flows are at 138 BAR 2000 PSI The maximum pressure of the hydraulic system...

Страница 34: ...n this decal figure 3 2C figure 3 2F arrow C Figure 3 2C The mounting instructions decal is also located on the guard cover It states the correct procedure for adjusting the hold down rollers It tells...

Страница 35: ...il on the weld area is flammable Inspect the hold down assemblies make sure they all operate properly Replace any damaged or severely worn components before operation Hold downs which aren t operating...

Страница 36: ...on each roller under the rail Adjust the roller clearance to 1 8 below the ball of the rail using the nut to maintain the clearance ADJUSTMENT NUT 1 8 CLEARANCE 3 5 Connecting Hoses WARNING ALWAYS STO...

Страница 37: ...o increase pressure in the hoses and make connecting them difficult 3 6 Operating Instructions PortaCo Inc s weld shear is equipped with an auto cycle valve and only requires the operator to close the...

Страница 38: ...YDRAULIC LEAKS BY FEELING AROUND HOSES AND FITTING WITH HANDS PIN HOLE LEAKS CAN PENETRATE THE SKIN 3 8 Cold Weather Operation Hydraulic fluids are thicker in cold weather therefore run the engine at...

Страница 39: ...USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT 4 0 Maintenance Instruction 4 1 Assembly View and...

Страница 40: ...17...

Страница 41: ...18 4 2 Graphic Set Complete 3494 00D 2158 08D 2158 00D 2906 00D 3463 00D 3492 01D 3494 03D 3494 04D...

Страница 42: ...caps over the hydraulic ports when disconnected 4 Inspect shear blades every day Replace as required Monthly Inspect the hold down assemblies for wear or damage and replace any components as necessary...

Страница 43: ...downs are too tight Adjust hold downs so rollers are 1 8 below the ball of the rail Hold downs are damaged Check for damage to the hold down bolts or rollers Replace if required Shear binds or travel...

Страница 44: ...hear blades Replace shear blades Shear runs opposite to control Hoses hooked up to wrong ports Check that hoses are connect correctly NOTE After reviewing trouble shooting chart and still unable to de...

Страница 45: ...2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D943 1000 Hours Minimum Pump West Test ASTM D...

Страница 46: ...________________ ________________________________________________________________ ________________________________________________________________ _____________________________________________________...

Страница 47: ...10 64 3 WELD SHEAR OPERATION MAINTENANCE AND REPAIR MANUAL 1805 2nd AVENUE NORTH MOORHEAD MN USA 56560 2310 PHONE 218 236 0223 FAX 218 233 5281 E MAIL ADDRESS info portaco com INTERNET ADDRESS www po...

Страница 48: ...ydraulic Fluid Recommendations 2 6 Tool Connecting Procedures 2 7 Work Area Safety Precautions 3 0 Operating Instructions 3 1 Description of Power Unit 3 2 Controls and Graphics 3 3 Before Operating 3...

Страница 49: ...g temperature 110 F 43 C lower ambient operating temperature 20 F 28 C PortaCo Inc s weld shear features an auto cycle valve which returns the shearing blades to the full open position when the valve...

Страница 50: ...ols are designed to provide safe and dependable service if operated according to the instructions provided in this manual Read and understand this manual and any stickers attached to the power unit be...

Страница 51: ...r hydraulic supply This unit is equipped with two 5 gpm 20 lpm circuits that can be combined for on 10 gpm 40 lpm circuits If the tool is used in cold weather preheat the hydraulic fluid by running po...

Страница 52: ...d arrow indicating the optimum force applied Position tester while closing the shearing mechanism aligning the pins in the frames with the holes in the tester Hold the control lever down till the need...

Страница 53: ...uctors HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be at least 175 bar 2500 psi HYDRAULIC HOSE RECOMMENDATION Table 2 4 FLOW PER CIRCUIT LENGTH EACH HOSE USE INSIDE DIAM...

Страница 54: ...w direction to and from the tool being used When routing hose in the work area position them where personnel will not be at risk of tripping over them or where vehicles can run over the hoses Do not l...

Страница 55: ...to follow Make sure the operator and maintenance personnel have knowledge of these regulations ________________________________________________________________ _______________________________________...

Страница 56: ...industry This power unit is capable of powering two tools simultaneously at 5 GPM 20 LPM or one tool a 10 GPM 40 LPM all the flows are at 138 BAR 2000 PSI The maximum pressure of the hydraulic system...

Страница 57: ...n this decal figure 3 2C figure 3 2F arrow C Figure 3 2C The mounting instructions decal is also located on the guard cover It states the correct procedure for adjusting the hold down rollers It tells...

Страница 58: ...il on the weld area is flammable Inspect the hold down assemblies make sure they all operate properly Replace any damaged or severely worn components before operation Hold downs which aren t operating...

Страница 59: ...on each roller under the rail Adjust the roller clearance to 1 8 below the ball of the rail using the nut to maintain the clearance ADJUSTMENT NUT 1 8 CLEARANCE 3 5 Connecting Hoses WARNING ALWAYS STO...

Страница 60: ...o increase pressure in the hoses and make connecting them difficult 3 6 Operating Instructions PortaCo Inc s weld shear is equipped with an auto cycle valve and only requires the operator to close the...

Страница 61: ...YDRAULIC LEAKS BY FEELING AROUND HOSES AND FITTING WITH HANDS PIN HOLE LEAKS CAN PENETRATE THE SKIN 3 8 Cold Weather Operation Hydraulic fluids are thicker in cold weather therefore run the engine at...

Страница 62: ...USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT 4 0 Maintenance Instruction 4 1 Assembly View and...

Страница 63: ...17...

Страница 64: ...18 4 2 Graphic Set Complete 3494 00D 2158 08D 2158 00D 2906 00D 3463 00D 3492 01D 3494 03D 3494 04D...

Страница 65: ...caps over the hydraulic ports when disconnected 4 Inspect shear blades every day Replace as required Monthly Inspect the hold down assemblies for wear or damage and replace any components as necessary...

Страница 66: ...downs are too tight Adjust hold downs so rollers are 1 8 below the ball of the rail Hold downs are damaged Check for damage to the hold down bolts or rollers Replace if required Shear binds or travel...

Страница 67: ...hear blades Replace shear blades Shear runs opposite to control Hoses hooked up to wrong ports Check that hoses are connect correctly NOTE After reviewing trouble shooting chart and still unable to de...

Страница 68: ...2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D943 1000 Hours Minimum Pump West Test ASTM D...

Страница 69: ...________________ ________________________________________________________________ ________________________________________________________________ _____________________________________________________...

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