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Porsche 718 Cayman GT4 Clubsport MR 2019, Техническое руководство

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Version V1, 08/2019

 

 

 

 

 

 

 

     Porsche 718 Cayman GT4 Clubsport MR & Trophy

 

 

 

 

 

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ENGINE | Maintenance interval 

 

1.1 Maintenance interval 

 

Component

 

 

 

Maintenance interval 

 

Maximum  term

 

Service instructions 

 

Protective grid air inlets

 

Before every session

 

- 

Check for damage, free from foreign ob-

jects

 

Connection of vacuum sensor (SRO)

 

Before every race event 

 

- 

Check for tightness and chafing

 

Содержание 718 Cayman GT4 Clubsport MR 2019

Страница 1: ...Porsche 718 Cayman GT4 Clubsport MR Trophy 2019 Technical manual Version V1 08 2019...

Страница 2: ......

Страница 3: ...ibility to look up data settings and operating regu lations and also to facilitate the maintenance of the car It should be clearly pointed that this manual should only make the operation of your Cay m...

Страница 4: ...ates for this technical manual Please note that only the latest version of the technical manual is valid This can always be found in the download area of the Manthey Racing GmbH homepage under https w...

Страница 5: ...nt work without proper training tools and equipment may result in death or injury to yourself or others In addition there may be vehicle damage or malfunction of the correct vehicle function It is the...

Страница 6: ...Spring assemblies Trophy 15 2 6 Wheels and mounting BBS rim SRO GT4 16 3 BODY EXTERIOR 18 3 1 Maintenance interval 19 3 2 Air Jack System 20 3 3 Attachment parts Bodywork 26 3 4 Refueling SRO GT4 39 3...

Страница 7: ...7 Version V1 08 2019 Porsche 718 Cayman GT4 Clubsport MR Trophy Home 1 Engine 1 1 Maintenance interval 8 1 2 Air intake grid 9 1 3 Connection pressure sensor 10...

Страница 8: ...ance interval 1 1 Maintenance interval Component Maintenance interval Maximum term Service instructions Protective grid air inlets Before every session Check for damage free from foreign ob jects Conn...

Страница 9: ...ne bay air inlets and to protect them from excessive contamination of the air filters by pickup To attach the grid the two sill covers must be dismantled The mesh is fastened with two cable ties each...

Страница 10: ...mpliant with the regulations It is expressly stated that the reference and the correct installation of the sensor must be made by the competitor For assembly the intake manifold of the engine must be...

Страница 11: ...718 Cayman GT4 Clubsport MR Trophy Home 2 CHASSIS 2 1 Maintenance interval 12 2 2 Spring assemblies SRO GT4 13 2 3 Decommissioning low speed adjuster SRO GT4 14 2 4 Spring assemblies Trophy 15 2 5 Wh...

Страница 12: ...s Springs and intermediate rings Before every session Check for damage free from foreign ob jects Decommissioning low speed adjuster Wheel nut Before every session Check for damage to the hexagon ball...

Страница 13: ...21 FA RA in combination with Part no 9813435378A auxiliary spring 10 60 80 Spring combination option Spring FA 130N mm l 140mm Part no 9F2411105 Identical part to spring combination standard combinati...

Страница 14: ...rmity for the SRO GT4 series is realized The advantage of this method is that the shock absorber can be retrofitted again without much tech nical and financial effort to a triple adjustable damper 2 3...

Страница 15: ...ve Standard spring combination 130 150N mm must not be com bined with spring combination option 110 120N mm The following spring packages are available Spring combination standard Spring FA 130N mm l...

Страница 16: ...n GT4 Clubsport the weight per rim was reduced by about 1 5 kilograms Never tighten the wheel nuts with a higher tightening torque than described here Wheel bolts and rims can be damaged A failure of...

Страница 17: ...4 9F2601361 6 RDK SENSOR TPM SENSOR 4 9F0907275A 7 HALTER RDK SENSOR BRACKET TPM SENSOR 4 9F0907455A The wheels are suitable for mounting the standard RDK sensors of the 718 Cayman GT4 Clubsport Only...

Страница 18: ...me 3 BODY EXTERIOR 3 1 Maintenance interval 19 3 2 Air Jack System 20 3 3 Attachment parts bodywork 26 3 4 Refueling SRO GT4 39 3 5 Refueling Trophy 42 3 6 Polycarbonate windscreen 45 3 7 Bracket rear...

Страница 19: ...ng Before every session Check for dirt Replace damaged air intake grid Air Curtain openings front covering Before every session Check for contamination and eliminate if necessary Lock pins Before ever...

Страница 20: ...ift supports included in the delivery WARNING To prevent damage to the end stops of the lift stamps never extend the air lift with full working pressure without vehicle load ATTENTION The vehicle vari...

Страница 21: ...nger in the drain valve If the vehicle is drained on a wheel load scale or similar this function is useful NOTE While driving the drain valve must be open pulled out to ensure complete retraction of t...

Страница 22: ...ing under the vehicle a 2nd level is available for the airlift props Always park the bottle trolley securely and secure against falling over ATTENTION The compressed air tank is subject to German T V...

Страница 23: ...VORNE LIFTING CYLINDER FRONT 1 9915831138A 3 DICHTRING ALU SEALING 5 99907001140 4 ADAPTER LUFTHEBER ADAPTER LIFTING CYLINDER 1 MR012943 5 LEITUNG AN HEBER VORNE AIR LINE FRONT 1 MTH583254A 6 T STUEC...

Страница 24: ...1 9915835618A 15 LEITUNG HINTEN MITTE AIR LINE REAR CENTER 1 MTH583252A 16 LEITUNG AN HEBER HL AIR LINE RL 1 MTH583251A 17 LUFTLANZE AIR LANCE EASY PUSH 1 9915831018A 18 UNTERLAGE T STUECK WASHER T PI...

Страница 25: ...5 Nm 2 ADAPTER AN HEBESTEMPEL VORNE CONNECTOR TO AIR JACK FRONT 22 Nm 3 ABLASSVENTIL AN KAROSSERIE VALVE TO CHASSIS 40 Nm 4 ANSCHLUESSE LUFTLEITUNGEN D 06 PIPE CONNECTORS D 06 18 Nm 5 BORDWANDVERSCHRA...

Страница 26: ...with dimensions toler ances and material The dimensions must be checked for conformity by the competitor before installation or after assembly to the vehicle NOTE In addition to the weight optimizatio...

Страница 27: ...hicle the front lip should be disassembled NOTE Pos Bezeichnung Description M A Teile Nr Part no 1 BUGLIPPE NATURFASER SPOILER NATURAL FIBRE 1 MTH810160 2 LINSENKOPFSCHRAUBE M5X12 PANHEAD SCREW M5X12...

Страница 28: ...erial CFC Pos Bezeichnung Description M A Teile Nr Part no 1 Z VERKLEIDUNG VORN AS COVERING FRONT 1 MTH810060 2 LUFTEINLASSGITTER MITTE AIR INTAKE GRID MIDDLE 1 MTH810110 3 LUFTEINLASSGITTER LINKS AIR...

Страница 29: ...2 PAN HEAD SCREW M5X12 6 Nm 3 LINSENKOPFSCHRAUBE M5X16 PAN HEAD SCREW M5X16 6 Nm 1 The air intake grids are screwed from the inside with countersunk head screws M5x12 and can be changed if necessary N...

Страница 30: ...ER ABDECKUNG LINKS HEADLIGHT COVER LEFT 1 MTH941999 3 LINSENKOPFSCHRAUBE M5X12 PAN HEAD SCREW M5X12 8 999073268A2 NOTE The headlight covers must only be cleaned with microfiber cloths and gentle clean...

Страница 31: ...ration 1 BODY EXTERIOR Attachment parts Bodywork An improperly sealed front cover can open break and hit the wind screen while driving WARNING Insert pin locks completely through the bolts and lock ca...

Страница 32: ...ing vehicle preparation 1 BODY EXTERIOR Attachment parts Bodywork An improperly sealed front cover can open break and hit the wind screen while driving WARNING Insert pin locks completely through the...

Страница 33: ...HEAD SCREW M5X12 X 2 999073268A2 6 BUNDMUTTER M5 COLLAR NUT M5 2 MR003275 7 BLINTNIET RIVET 2 99919019130 8 SCHRIFTZUG WEISS STICKER WHITE 1 MTH010106 Weight optimized rear covering made of carbon fi...

Страница 34: ...a heat resistant foil Damage to this foil must be repaired immediately with appropriate material Failure to do so may cause heat damage to the component NOTE The diffuser and strakes are not mounted w...

Страница 35: ...Racing website ATTENTION Regularly inspect Aerocatch closures and retaining tabs on the body work for wear and proper operation Damaged Aerocatch closures must be replaced NOTE Clean the polycarbonate...

Страница 36: ...D UPPER PART 1 MTH827353 4 POLYCARBONAT HECKSCHEIBE POLYCARBONATE REAR WINDOW 1 MTH827352 5 VERSCHRAUB HECKSCHEIBE FASTENING REAR WINDOW 5 MTH827356 6 HALTEWINKEL HECKDECKEL OBERTEIL BRACKET REAR LID...

Страница 37: ...COLLAR NUT M8 2 N10609204 16 ANBINDUNGSBLECH BRACKET 2 MR012917 17 LINSENKOPFSCHRAUBE M6X16 PANHEAD SCREW M6X16 4 999073297A2 18 ZSB ZUGSTANGE AS PULL ROD 2 MTH827355 19 LINSENKOPFSCHRAUBE PANHEAD SCR...

Страница 38: ...ightening torque Nm 1 VERSCHRAUBUNG HECKSCHEIBE FASTENING REAR WINDOW 10Nm 2 AEROCATCH AEROCATCH 4 Nm 3 BUNDMUTTER M8 COLLAR NUT M8 35 Nm 4 ZYLINDERSCHRAUBE M6X50 ALLEN SCREW M6X50 10 Nm 5 BUNDMUTTER...

Страница 39: ...lure to do so can result in serious injury During all work on the fuel system suitable fire extinguishers must be provided Observe the information and technical information in the manual for the 718 C...

Страница 40: ...4 DICHTUNG GASKET 1 MTH201630 5 SENKKOPFSCHRAUBE M5X16 COUNTERSUNK SCREW M5X16 20 MR002832 6 DICHTSCHEIBE SEALING WASHER 13 9912018849A 7 O RING SEALING RING 1 9812015758A 8 SCHLAUCH HOSE 1 MR012967...

Страница 41: ...1 3 4 5 6 7 Pos Bezeichnung Description Anzugsdrehmoment Nm Tightening torque Nm 1 LINSENKOPFSCHRAUBE PAN HEAD SCREW 3Nm 2 SENKKOPFSCHRAUBE COUNTERSUNK SCREW 3 Nm 3 LINSENKOPFSCHRAUBE PAN HEAD SCREW...

Страница 42: ...lt in serious injury During all work on the fuel system suitable fire extinguishers must be provided Observe the information and technical information in the manual for the 718 Cayman GT4 from Porsche...

Страница 43: ...MIT SICHERHEITS VENTIL REFUELING PLATE WITH SAFETY VALVE 1 MTH201701 4 DICHTUNG GASKET 1 MTH201630 5 SENKKOPFSCHRAUBE M5X16 COUNTERSUNK SCREW M5X16 20 MR002832 6 DICHTSCHEIBE SEALING WASHER 13 991201...

Страница 44: ...3 6 1 4 5 7 Pos Bezeichnung Description Anzugsdrehmoment Nm Tightening torque Nm 1 LINSENKOPFSCHRAUBE PAN HEAD SCREW 3Nm 2 SENKKOPFSCHRAUBE COUNTERSUNK SCREW 3 Nm 3 LINSENKOPFSCHRAUBE PAN HEAD SCREW...

Страница 45: ...1 MTH541915 3 SCHEIBEN DICHTUNG WINDSHIELD SEALING 1 MTH541919 4 BEFESTIGUNGS SATZ MOUNTING SET 1 MTH541918 o B ABREISSFOLIE 4 LALIG TEAR OFF FOIL 4 LAYER 1 MTH541912 4 2 1 3 beinhaltet Pos 2 4 includ...

Страница 46: ...Nm Loctite 246 intermediate firm Pos Bezeichnung Description M A Teile Nr Part no 1 HALTER HECKFLUEGEL LINKS SRO GT4 BRACKET REAR WING LH SRO GT4 1 MTH827991 2 HALTER HECKFLUEGEL RECHTS SRO GT4 BRACKE...

Страница 47: ...e measuring points for the vehicle height at the front axle specified by the SRO are located on the left and right at the marked position on the front axle wishbone These reference areas may not be ed...

Страница 48: ...48 Version V1 08 2019 Porsche 718 Cayman GT4 Clubsport MR Trophy Home 4 BODY INTERIOR 4 1 Maintenance interval 49 4 2 Safety foam driver s door 50 4 3 Safety net 51...

Страница 49: ...er an accident near the driver s door the safety foam must be checked for damage If damaged and or deformed the foam must be replaced Safety net Before every session Check seals for proper operation C...

Страница 50: ...pecial foam The forces acting on the structure of the safety cell are thereby significantly reduced and reduce the risk of injury to the driver This system is mandatory in all SRO regulated racing ser...

Страница 51: ...n the outer and inner mesh have to be checked before each session for proper function If a malfunctioning closure is de tected the net must be replaced WARNING The two nets are to be set to the respec...

Страница 52: ...oad area of the Manthey Racing website 2 1 WARNING In case of damage to the straps and the net itself e g cuts tears must be replaced immediately Pos Bezeichnung Description Anzugsdrehmoment Nm Tighte...

Страница 53: ...53 Version V1 08 2019 Porsche 718 Cayman GT4 Clubsport MR Trophy Home 5 ELECTRICS 5 1 Maintenance interval 54 5 2 Xenon Headlight 55...

Страница 54: ...nce interval 5 1 Maintenance interval Component Maintenance interval Maximum term Service instructions Light ring Before every session Check the function of the LEDs Check the function of the main hea...

Страница 55: ...aytime running lights indi cator lights in the lamp ring are characterized by a long service life and low weight During all work on the main headlights and the associated control units the vehicle MUS...

Страница 56: ...sport porsche de 53520 Meuspath Germany Porsche Motorsport North America Inc 1 714 546 6939 19800 South Main Street GT4Clubsport porschemotorsport com Carson CA 90745 USA Porsche China Motors Limited...

Страница 57: ...ication is required You can request this via the email address raceparts porsche de Motorsport parts can alternatively be ordered at the following e mail addresses Sales sports and spare parts racepar...

Страница 58: ...allastra e 19 93083 Neutraubling Germany Tel 49 0 9401 5253 0 Fax 49 0 9401 5252 10 E Mail info krontec de Website www krontec de PREMIER Fuel Systems Ltd Willow Industrial Park Castle Donington Derby...

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