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POP NUT PNT800A, Руководство по обслуживанию

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Emhart  Teknologies  -  50  Shelton  Technology  Center,  Shelton  CT  06484  -  Tel.  (203)  924-9341  -  Fax  (800)  225-5614 

Page  3 

Introduction 

 

The PNT800A is a lightweight tool for installing 

POP

®

 brand POP NUT™ blind rivet nuts and other blind 

threaded inserts. 

 

Table 1 lists the POP NUT™ blind rivet nuts that can be fastened using this tool. The Nosepiece and Mandrel 

must be changed to fit some sizes of POP NUT™. (See Table 5, 

Mandrel and Nosepiece Requirements

 table 

in the 

Specification

 section) 

 

Table 1:

 POP NUT™ blind rivet nut range 

Thread Size 

M3 

M4 

M5 

M6 

M8 

M10 

POP NUT Type 

Material 

6-32 

8-32 

10-24 / 

10-32 

1/4-20 

5/16-18 

3/8-16 

Steel 

 

 

 

 

 

 

Aluminum 

 

 

 

 

 

 

Standard 

Stainless 

 

 

 

 

 

 

Steel 

 

 

 

 

 

 

Aluminum 

 

 

 

 

 

 

Closed End 

Stainless 

 

 

 

 

 

 

Steel 

 

 

 

 

 

 

Hexgonal 

Aluminum 

 

 

 

 

 

 

Square 

Steel 

 

 

 

 

 

 

Knurled 

Steel 

 

 

 

 

 

 

 
 
 

Содержание PNT800A

Страница 1: ...POP NUT Tool PNT800A Maintenance Manual...

Страница 2: ...Parts List 10 Tool Setup 12 Mandrel and Nosepiece installation 13 Basic Tool Operation 14 Mandrel Nosepiece Adjustment 14 Tool Operation 15 Setting Tool Stroke 17 Stroke Adjustment 17 Stroke Setting f...

Страница 3: ...blind rivet nuts that can be fastened using this tool The Nosepiece and Mandrel must be changed to fit some sizes of POP NUT See Table 5 Mandrel and Nosepiece Requirements table in the Specification s...

Страница 4: ...ervals 5 Only use genuine Emhart Teknologies parts for tool maintenance and repair 6 Do not operate the tool with the Nose Housing removed 7 Keep fingers away from the front of the tool when connectin...

Страница 5: ...Setting capacity See Table 1 POP NUT blind rivet nut range Tool Noise Level LAeq T 72 7 dB A LWA 77 6 dB A LPeak 106 3 dB C Tool Vibration Level 0 42 m s 2 Time to 2 5 m s 2 24hrs EAV Figure 1 Tool D...

Страница 6: ...ol 1 PNT600 132 Hook 1 PNT600 133 Hex wrench 1 5 mm 1 DPN907 006 Cap screw M4 X 20 1 DPN277 179 POP NUT Mandrel Release 1 FG2245 Operating Instructions 1 FG2244 Maintenance Manual 1 FG2222 Warranty Ca...

Страница 7: ...600 01 420 20 5 16 18 PNT800A 518R PNT600 02 8 8 1 PNT600 01 518R 5 16 18 3 8 16 PNT800A 616R PNT600 02 10 10 1 PNT600 01 616R 3 8 16 Piloted Nosepiece Mandrel Thin Wall TK TL TH POP NUT Thread size P...

Страница 8: ...Page 8 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 PNT800A Diagram These items require Loctite 242 adhesive...

Страница 9: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 9...

Страница 10: ...PNT600 33A Joint Adapter 3 34 PNT600 34 Truss Head Screw 3 35 DPN900 035 O Ring 1 36 DPN277 008 Sleeve Upper 1 37 DPN900 036 O Ring 1 38 DPN277 009 Handle 1 Item Part No Description Qty 39 PNT600 39...

Страница 11: ...or Case End 1 105 PNT600 105 Washer 1 106 DPN900 044 O Ring 1 107 PNT600 107 O Ring Holder 1 108 DPN900 045 O Ring 1 109 DPN902 002 Retaining Ring 1 110 PNT600 110 Casing 1 Item Part No Description Qt...

Страница 12: ...and the Air Hose within 3m 6 ft of the tool 5 Adjust the air pressure supply and oil drip volume of the lubricator Air Pressure 0 5 0 6 MPa 72 5 87 psi Oil drip volume 1 2 drops 20 nuts fastened Figur...

Страница 13: ...N277 185 1 Disconnect the Air Supply 2 Select the correct Mandrel and Nosepiece according to Table 5 3 Remove the Nose Housing from the tool to expose the Mandrel and Spin Pull Head Case 4 Pull the Lo...

Страница 14: ...e lock nut on the tool and thread the Nosepiece all the way into the Nose Housing 3 Thread the desired POP NUT onto the tool Open End POP NUTs a Thread the insert onto the mandrel until the Mandrel ex...

Страница 15: ...d the Nosepiece Figure 8 Loading the POP NUT onto tool Installing the POP NUT into the work piece 1 With the POP NUT mounted on the Mandrel insert it perpendicularly into the hole of the work piece 2...

Страница 16: ...e Control Knob 2 While holding the Control Knob press and hold the trigger This will cause the Mandrel to spin counter clockwise and unthread the insert 3 When fully unthreaded release the trigger To...

Страница 17: ...to the value of E as determined by the stroke formula below or from the POP NUT charts 3 Adjust the stroke by turning the Control Knob turn 0 2mm a Clockwise to decrease stroke b Counter clockwise to...

Страница 18: ...th the proper thickness 3 Measure the value of S Min and compare to the formula result Table 6 Stroke Formula for Standard POP NUTs Stroke Formulas mm Thread Size S Max S Min E M3X0 5 1 2 N t S Max 0...

Страница 19: ...t piece with the proper thickness 3 Measure the IL value after insertion and compare to the desired value Figure 12 IL Measurement IF THEN IL Measured IL Desired Increase stroke See Stroke Adjustment...

Страница 20: ...lace if bent or broken Recharge hydraulics Loss of Stroke See Recharging Hydraulics Clean Lube Mandrel Clean and Lube the Mandrel every 50 sets o Over time debris can stick to the Mandrel reducing its...

Страница 21: ...ly remove the Chamber from the tool 5 Remove the Air Piston Assembly and the Tube Figure 15 Removing the Chamber and Air Piston Assembly 6 Dispose of the old hydraulic oil in a proper waste oil contai...

Страница 22: ...nto the tube insertion holes in the Air Piston Assembly and the Handle Lower 13 Replace the Chamber and the four 4 truss head machine screws and tighten 14 Place the tool on its side so that the Fill...

Страница 23: ...ngage the tool from the workpiece using the Control Knob Tool Operation The insert threads have been damaged due to high setting force Disengage the tooll from the work piece Adjust the setting force...

Страница 24: ...tting Force Adjustment Tool Setup Mandrel and Nosepiece installation The Mandrel is damaged and or broken Tool is not perpendicular to the work piece during installation Review the proper operating pr...

Страница 25: ...ately Do not induce vomiting EYES Flush with clear water for 15 minutes or until irritation subsides If irritation persists consult a physician Fire FLASH POINT COC 400 F Cool exposed containers with...

Страница 26: ...is necessary unless large quantities of product are ingested However get medical attention EYES Flush with water If irritation occurs get medical attention Fire FLASH POINT 390 F 198 9 C Material wil...

Страница 27: ...ds EN 292 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC...

Страница 28: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 3...

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