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Integrative notes to the operating manual for magnetic coupling centrifugal pumps conforming to the ATEX 94/9/CE directive TCK... - TBK... – TBAK… 

1 - GENERAL SPECIFICATIONS 

The purpose of these notes is to be a reference for the safety on use, installation, maintenance, start-up and stopping of 
the magnetic coupling centrifugal pumps of the TCK, TBK, TBAK series as equipment conforming to Group II, Category 
2 G c T4 and Group II, Category 3 G c T4 according to the ATEX 94/9/EC Directive in force from 1 July 2003. For further 
information, see Chapter 1.1 of this booklet. This feature permits the use of these pumps in ambients of potentially 
explosive atmospheres classified as Zone 1 and Zone 2 according to the ATEX 1999/92/EC Directive. 

P

umps 

conforming to Group II, Category 1, which 

means 

 zones classified as Zone 0 or Zone 20, cannot be supplied. 

The pumps conforming to Group II, Category 2 are safe during the normal operation and in case of any foreseeable 
malfunction of one of their components. A foreseeable malfunction refers to events which may cause a fault on the 
pump, the leakage of liquid or other faults, which - according to the evaluation of risks carried out by POMPETRAVAINI - 
may occur during the correct and conscientious use of the pump for the kind of application and in the operating 
conditions specified in the Confirmation of order. For example, the use of the pump at a rotary speed being different 
from the design is considered as a foreseeable malfunction. 
They may not be safe in case of any malfunction considered rare or due to any wrong use by the customer, for example, 
the use of a wrong liquid. 
The pumps conforming to Group II, Category 3 are safe during the normal operation, i.e. when used in a correct and 
conscientious mode for the kind of application and in the operating conditions specified in the Confirmation of order. 
They may be not safe in case of any malfunction, even foreseeable ones. 

ATTENTION!

The pumps series TCK, TBK, TBAK, generate a strong magnetic field: 
The maximum caution and care must be taken by the possible risk  personnel (

for example

 carrier of 

pace-maker) in charge of use and maintenance of the pumps and/or use of possible equipments that 
could have a malfunction or be damaged: keep to the following minimum distances. 

-

 

With the magnetic coupling components disassembled: 

Pace-maker 

carrier 

metres 

Floppy disk, magnetic cards, et.  

=  1 metre 

-

 

With the magnetic coupling components assembled to the pump: 

Pace-maker 

carrier 

metres 

Floppy disk, magnetic cards, et.  

=   0, 5 metre 

Before reading these integrative Notes, the Operator’s Manual supplied together with the pump and any documents 
about the accessories or instruments supplied together with the pump must be read and carefully understood. 
These notes do not replace what is shown in the Operator’s Manual, but comple

ment

 it as to the safety 

requirements prescribed by the ATEX 94/9/EC Directive. This Manual must be carefully preserved and kept available to 
the skilled and qualified persons in charge with operation and maintenance of the pumps. 

Fig. 1 – PLATE POSITION

Fig. 2 – PLATE SAMPLE 

PLATE

DIRECTION

 OF ROTATION

TCK 32-125/A3

The persons involved are responsible for the operations carried out and therefore must 

carefully

 read this booklet and 

fill in the form of chapter 9, before doing any operation. (Skilled and qualified personnel refers to those persons who - by 
their experience, training and knowledge also of the respective accident prevention rules - have been authorized by the 
safety  manager  to  act  for  any  necessary  reason  and  are  able  to  solve  all  specific  problems  efficiently.  Also  the 

certification

 of these persons for first aid is required). 

Содержание TBAK Series

Страница 1: ...INTEGRATIVE NOTES TO THE OPERATING MANUAL FOR MAGNETIC COUPLING CENTRIFUGAL PUMPS CONFORMING TO THE ATEX 94 9 CE DIRECTIVE TCK TBK TBAK ...

Страница 2: ...ecessary for safety on use of the centrifugal pumps in a potentially explosive atmospheres Chapter 9 of this booklet must be read understood and countersigned by the persons in charge with the reading and the application of this supplement to the Operator s Manual of the centrifugal pumps POMPETRAVAINI does not assume any responsibility either for the use of this pump in any applications different...

Страница 3: ...ning 6 3 1 Dry running 6 3 2 Loosening of the coupling assembly screws 6 3 3 Over power transmission 6 3 4 Functioning with vibrations 7 Operational risks 7 1 Intake of foreign bodies 7 2 Dry running 7 3 Operation against obstruction at the delivery side 7 4 Lubrication 7 4 1 Oil lubrication 7 4 2 Grease lubrication 7 5 Operation with hot liquids 7 6 Operation in presence of cavitations 7 7 Operat...

Страница 4: ... and conscientious mode for the kind of application and in the operating conditions specified in the Confirmation of order They may be not safe in case of any malfunction even foreseeable ones ATTENTION The pumps series TCK TBK TBAK generate a strong magnetic field The maximum caution and care must be taken by the possible risk personnel for example carrier of pace maker in charge of use and maint...

Страница 5: ...ll satisfy the user s need for information If there is any matter requiring more details please contact POMPETRAVAINI for further explanations Fig 3 EXAMPLE OF SERVICE CARD POSITION Service Card 1 1 ATEX 94 9 EC DIRECTIVE The ATEX 94 9 EC Directive defines that all equipment intended for use in ambient of potentially explosive atmospheres must be classified into Groups and Categories according to ...

Страница 6: ... specific ignition temperature which when reached is sufficient to cause a fire or an explosion of the mixture The value of this temperature threshold depends on different factors among which the percentage of air and gas dust fuel present in the atmosphere the ambient pressure the ambient humidity the formation of mixture layers or dust deposits etc All this information is not known to POMPETRAVA...

Страница 7: ... Ring lip seal rings splashguards Release of fumes in case of heating Synthetic fibres Tress rings Emission of toxic dust release of fumes in case of heating Paint Outside surface of the pump Release of dust and fumes during operation flammability Protective liquid Inside surface of the pump Irritation of skin and eyes The non observance of the instructions shown in this booklet or in the Operator...

Страница 8: ...rried out according to the instructions shown in Chapter 7 under paragraph 7 1 of the Operator s Manual In case of pumps in enbloc version or pumps fitted to the base supplied already with assembled electric motor checking of alignment must be carried out before starting the pump For this purpose follow the instructions shown in Chapter 7 under paragraph 7 2 of the Operator s Manual If the pumps a...

Страница 9: ...pling to the electric motor is misaligned may cause trouble to the mechanical sealing system and therefore cause leakage of the liquid pumped In this case the sealing system must be replaced as described in the Instructions for Disassembly and Assembly of the Single stage Centrifugal Pumps Furthermore any run with coupling errors will cause heavy vibrations which might cause seizing or even breaka...

Страница 10: ...ried out on the appropriate plate at one side of the base Fig 6 In order to enable the electric continuity between the grounding cable and the pump the paint in the contact area between the plug for the grounding cable and the base plate must be scraped off The point of preparation is put into evidence by a triangle yellow which shows the symbol black of grounding Fig 7 After the connection use an...

Страница 11: ...VAINI the instruction Manual supplied by the motor manufacturer is always enclosed The connection of the electric motor must be carried out according to the instruction manual of the motor manufacturer This manual must be carefully preserved together with the one of the pump If the manual for the electric motor is not available when carrying out the connections please contact POMPETRAVAINI 5 4 DIR...

Страница 12: ... magnetic coupling 6 1 CHECKINGS ON THE RUNNING The correct running of magnetic coupling pumps ask for a special attention to the coupling qualities that has particularly frail components The pump start must be executed according to the instructions reported in the Operating Manual supplied with the pump An incorrect execution of the pump start up procedure could lead to a mechanical damage of the...

Страница 13: ...of the rotor are build of relatively frail material and are assembled with tight assembling tolerances The presence of vibrations could cause impacts or frictions that compromises the life of the coupling system and the pump integrity The installation of a vibrations monitoring system is useful to signal the possibility of a mechanical problem on the pump as a result of hydraulic malfunctioning or...

Страница 14: ... conforming to the ATEX 94 9 CE directive TCK TBK TBAK 14 Fig 8 SAMPLE OF A SECTION OF PUMP SERIES TCK CAN INTERNAL ROROR S BUSHINGS INTERNAL MAGNETS POSSIBLE AIR FLOW INLET THERMAL PROBE POSITION EXTERNAL MAGNETOS VAPOR EXIT OPENING LIQUID LOOSE DRAIN OPENING POSSIBLE AIR FLOW EXIT ...

Страница 15: ...ified 6 2 3 Functioning with presence of vibrations The pumps with magnetic coupling must NEVER run in presence of vibrations or suffer vibrations during transport storage or any other moment of non running It is recommended to not let the pumps suffer vibrations higher than 1 5 mm sec and in any case NEVER above 2 2 mm sec The magnetic coupling components are assembled with tight tolerances and a...

Страница 16: ...s conforming to Group II Category 2 but it is also very much advisable on pumps of Group II Category 3 The installation of a measuring instrument for the out flowing delivery rate from the pump is advisable to prevent operation against any obstruction on the delivery side as described in the following paragraph 7 3 These accessories must be chosen among the ones certified according to the ATEX 94 ...

Страница 17: ...e mechanical consequences are high vibrations and the risk of seizing 7 4 LUBRICATION 7 4 1 Oil lubrication The pump must NEVER run without a sufficient quantity of lubricant oil inside of the journal The indications for a correct lubrication are shown in Chapter 13 of the Operator s Manual The bearing of the pump is cooled by the air flow generated by the electric motor for cooling the motor down...

Страница 18: ...emperature reached by the pump body For this purpose read carefully the contents of Chapter 6 of this booklet regarding the mechanical sealing system RESIDUAL RISK When the pump is used for pumping liquids at high temperatures its surface temperature practically is equal to the liquid pumped The compatibility between the temperature of the liquid pumped the mechanical features of the pump and the ...

Страница 19: ...tion of order for which POMPETRAVAINI has provided the execution the materials used for manufacturing and the test runs which make the pump to be perfectly corresponding to the requirements Therefore the pump MUST NOT be utilised for different applications In any other case please contact POMPETRAVAINI who declines any responsibility for any use different from the foreseen one when the respective ...

Страница 20: ...instruction manuals needed for the pump By compiling the table underneath this is to confirm to have read the entire contents of this booklet and of the Operator s Manual for of the centrifugal pumps and to have understood it under all aspects and to be conscientious of all conditions of risk when using the pump and to actuate all the indications for the safest and best use POMPETRAVAINI does not ...

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