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Integrative notes to the operating manual for magnetic coupling centrifugal pumps conforming to the ATEX 94/9/CE directive TCK... - TBK... – TBAK… 

11

5.3 – ELECTRIC CONNECTIONS 

The electric connections for powering the motor and any of its additional instruments must only 
be carried out by skilled and authorized persons who must observe the instructions of the 
manufacturer of the motor and of the electric appliances and the national provisions in force. 
This refers particularly to the selection of components correctly certified according to the ATEX 
94/9/EC Directive for a level of safety equal or higher than that of the pump. 
POMPETRAVAINI absolutely cannot be held responsible for any damage to persons or objects 
in relation with the electric appliances installed on the pump but not purposely authorized or 
with  errors when making the electric connections. 

OBSERVE THE SAFETY PRESCRIPTIONS SHOWN IN CHAPTER 2 OF THE OPERATOR’S 
MANUAL. 
ANY JOB ON THE UNIT MUST BE CARRIED OUT WITH THE ELECTRIC POWER SWITCHED OFF.

RESIDUAL RISK: Any incorrect electric connections may generate sparks or high temperatures

 

which may ignite the potentially explosive atmospheres present. Therefore, maximum care must

 

be applied during 

installatin

 so 

as 

to avoid any false contacts, overloads, etc. 

When  carrying  out  the  electric  connections  for  powering  the  motor,  always  check  the 

direction

  of  rotation  in  order  to 

avoid wrong rotation of the pump impeller. The correct 

direction

 of rotation is shown by the red arrow on the pump body 

(Fig. 1)

. The instructions for checking the 

direction

 of rotation are shown in Chapter 8 of the Operator’s Manual. 

To  guarantee  better  starting  conditions  to  the  pump  and  long  l

ife

  of  the  magnetic  coupling  it  is

 

strongly recommended the use of a soft start system. The use of this kind of system, if duly installed,

 

allow

s

 to reduce the risk of losing the synchronism between the two parts of the magnetic coupling. 

RESIDUAL  RISK: 

Due  to 

mistaken  or  sudden  start  and  stop

  of  the  pump

,  strong 

vibrations 

could be generated 

due  to  the  magnetic  field  of  the  coupling 

resulting in 

impact  or 

break-up of components. 

If  the  electric  motor  combined  with  the  pump  is  supplied  completely  by  POMPETRAVAINI,  the  instruction  Manual 

supplied

  by  the  motor  manufacturer  is  always  enclosed.  The  connection  of  the  electric  motor  must  be  carried  out 

according  to  the  instruction  manual  of  the  motor  manufacturer.  This  manual  must  be  carefully  preserved  together 
with  the  one  of  the  pump.  If  the  manual  for  the  electric  motor  is  not  available  when  carrying  out  the 
connections, please contact POMPETRAVAINI. 

5.4 - 

DIRECTION

 OF ROTATION 

The impeller of the pump must 

NEVER

 turn into the opposite 

direction

. The correct 

direction

 of rotation is shown 

by the red arrow on the pump body 

(Fig. 1)

. After having completed the installation of the pump inside of the plant and 

after having carried out all the necessary connections, check the pump for the correct 

direction

 of rotation. For this 

purpose, use all the necessary precautions. The same steps must be carried out similar to the ones for a pump start-
up. For further information refer to paragraph 11.1 in Chapter 11 of the Operator’s Manual and to the operator’s 
manuals of the plant where the pump has been installed, if such manuals are available. The instructions for checking the 

direction

 of rotation are shown in chapter 8 of the Operator’s Manual.  

In order to avoid that the liquid in the delivery

 pipe

 of the pump flow back due to specific situations of the plant and the 

pumps not 

rotating

 in the opposite direction, a non-return valve must be installed inside of the pump delivery 

pipe

. The 

installation of a non-return valve serves also for preventing any effect of water-hammer which may occur when the 
pump stops. The instructions for installing the non-return valve are shown in Chapter 9 under paragraph 9.2.2 of the 
Operator’s Manual. 

The  correct 

direction

  of  rotation  of  the  standard  pumps  series  TCK  and  TBK  is  clockwise  if  seen 

from  electrical  motor  side,  while  is  counter  clockwise  for  the  series  TBAK,  always  seen  from  the 
electrical

 

motor side.  

RESIDUAL RISK: The rotation of the impeller in the opposite direction to the foreseen one may

 

cause  unscrewing  of  the 

impeller 

lock-nut  and  therefore  cause  impacts,  frictions  and

 

overheating between the impeller and the pump body, even complete jamming of the pump. Also

 

the electric motor is subject to a higher power input and overheating. This influences also all 
components of the electric power cable which may break, become overheated, create sparking

 

and burning if not correctly 

sized

 or installed. 

Содержание TBAK Series

Страница 1: ...INTEGRATIVE NOTES TO THE OPERATING MANUAL FOR MAGNETIC COUPLING CENTRIFUGAL PUMPS CONFORMING TO THE ATEX 94 9 CE DIRECTIVE TCK TBK TBAK ...

Страница 2: ...ecessary for safety on use of the centrifugal pumps in a potentially explosive atmospheres Chapter 9 of this booklet must be read understood and countersigned by the persons in charge with the reading and the application of this supplement to the Operator s Manual of the centrifugal pumps POMPETRAVAINI does not assume any responsibility either for the use of this pump in any applications different...

Страница 3: ...ning 6 3 1 Dry running 6 3 2 Loosening of the coupling assembly screws 6 3 3 Over power transmission 6 3 4 Functioning with vibrations 7 Operational risks 7 1 Intake of foreign bodies 7 2 Dry running 7 3 Operation against obstruction at the delivery side 7 4 Lubrication 7 4 1 Oil lubrication 7 4 2 Grease lubrication 7 5 Operation with hot liquids 7 6 Operation in presence of cavitations 7 7 Operat...

Страница 4: ... and conscientious mode for the kind of application and in the operating conditions specified in the Confirmation of order They may be not safe in case of any malfunction even foreseeable ones ATTENTION The pumps series TCK TBK TBAK generate a strong magnetic field The maximum caution and care must be taken by the possible risk personnel for example carrier of pace maker in charge of use and maint...

Страница 5: ...ll satisfy the user s need for information If there is any matter requiring more details please contact POMPETRAVAINI for further explanations Fig 3 EXAMPLE OF SERVICE CARD POSITION Service Card 1 1 ATEX 94 9 EC DIRECTIVE The ATEX 94 9 EC Directive defines that all equipment intended for use in ambient of potentially explosive atmospheres must be classified into Groups and Categories according to ...

Страница 6: ... specific ignition temperature which when reached is sufficient to cause a fire or an explosion of the mixture The value of this temperature threshold depends on different factors among which the percentage of air and gas dust fuel present in the atmosphere the ambient pressure the ambient humidity the formation of mixture layers or dust deposits etc All this information is not known to POMPETRAVA...

Страница 7: ... Ring lip seal rings splashguards Release of fumes in case of heating Synthetic fibres Tress rings Emission of toxic dust release of fumes in case of heating Paint Outside surface of the pump Release of dust and fumes during operation flammability Protective liquid Inside surface of the pump Irritation of skin and eyes The non observance of the instructions shown in this booklet or in the Operator...

Страница 8: ...rried out according to the instructions shown in Chapter 7 under paragraph 7 1 of the Operator s Manual In case of pumps in enbloc version or pumps fitted to the base supplied already with assembled electric motor checking of alignment must be carried out before starting the pump For this purpose follow the instructions shown in Chapter 7 under paragraph 7 2 of the Operator s Manual If the pumps a...

Страница 9: ...pling to the electric motor is misaligned may cause trouble to the mechanical sealing system and therefore cause leakage of the liquid pumped In this case the sealing system must be replaced as described in the Instructions for Disassembly and Assembly of the Single stage Centrifugal Pumps Furthermore any run with coupling errors will cause heavy vibrations which might cause seizing or even breaka...

Страница 10: ...ried out on the appropriate plate at one side of the base Fig 6 In order to enable the electric continuity between the grounding cable and the pump the paint in the contact area between the plug for the grounding cable and the base plate must be scraped off The point of preparation is put into evidence by a triangle yellow which shows the symbol black of grounding Fig 7 After the connection use an...

Страница 11: ...VAINI the instruction Manual supplied by the motor manufacturer is always enclosed The connection of the electric motor must be carried out according to the instruction manual of the motor manufacturer This manual must be carefully preserved together with the one of the pump If the manual for the electric motor is not available when carrying out the connections please contact POMPETRAVAINI 5 4 DIR...

Страница 12: ... magnetic coupling 6 1 CHECKINGS ON THE RUNNING The correct running of magnetic coupling pumps ask for a special attention to the coupling qualities that has particularly frail components The pump start must be executed according to the instructions reported in the Operating Manual supplied with the pump An incorrect execution of the pump start up procedure could lead to a mechanical damage of the...

Страница 13: ...of the rotor are build of relatively frail material and are assembled with tight assembling tolerances The presence of vibrations could cause impacts or frictions that compromises the life of the coupling system and the pump integrity The installation of a vibrations monitoring system is useful to signal the possibility of a mechanical problem on the pump as a result of hydraulic malfunctioning or...

Страница 14: ... conforming to the ATEX 94 9 CE directive TCK TBK TBAK 14 Fig 8 SAMPLE OF A SECTION OF PUMP SERIES TCK CAN INTERNAL ROROR S BUSHINGS INTERNAL MAGNETS POSSIBLE AIR FLOW INLET THERMAL PROBE POSITION EXTERNAL MAGNETOS VAPOR EXIT OPENING LIQUID LOOSE DRAIN OPENING POSSIBLE AIR FLOW EXIT ...

Страница 15: ...ified 6 2 3 Functioning with presence of vibrations The pumps with magnetic coupling must NEVER run in presence of vibrations or suffer vibrations during transport storage or any other moment of non running It is recommended to not let the pumps suffer vibrations higher than 1 5 mm sec and in any case NEVER above 2 2 mm sec The magnetic coupling components are assembled with tight tolerances and a...

Страница 16: ...s conforming to Group II Category 2 but it is also very much advisable on pumps of Group II Category 3 The installation of a measuring instrument for the out flowing delivery rate from the pump is advisable to prevent operation against any obstruction on the delivery side as described in the following paragraph 7 3 These accessories must be chosen among the ones certified according to the ATEX 94 ...

Страница 17: ...e mechanical consequences are high vibrations and the risk of seizing 7 4 LUBRICATION 7 4 1 Oil lubrication The pump must NEVER run without a sufficient quantity of lubricant oil inside of the journal The indications for a correct lubrication are shown in Chapter 13 of the Operator s Manual The bearing of the pump is cooled by the air flow generated by the electric motor for cooling the motor down...

Страница 18: ...emperature reached by the pump body For this purpose read carefully the contents of Chapter 6 of this booklet regarding the mechanical sealing system RESIDUAL RISK When the pump is used for pumping liquids at high temperatures its surface temperature practically is equal to the liquid pumped The compatibility between the temperature of the liquid pumped the mechanical features of the pump and the ...

Страница 19: ...tion of order for which POMPETRAVAINI has provided the execution the materials used for manufacturing and the test runs which make the pump to be perfectly corresponding to the requirements Therefore the pump MUST NOT be utilised for different applications In any other case please contact POMPETRAVAINI who declines any responsibility for any use different from the foreseen one when the respective ...

Страница 20: ...instruction manuals needed for the pump By compiling the table underneath this is to confirm to have read the entire contents of this booklet and of the Operator s Manual for of the centrifugal pumps and to have understood it under all aspects and to be conscientious of all conditions of risk when using the pump and to actuate all the indications for the safest and best use POMPETRAVAINI does not ...

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