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122

MAINTENANCE

Track Replacement

When replacing the track, always install a track having the lug size rec-

ommended for your model. See your Polaris dealer.

NOTICE:

Installing tracks with larger lugs on machines equipped with coolers

will result in damage to the cooler or tunnel. Always install a track

having the lug size recommended for your model.

Track Inspection

WARNING!

Broken track rods can cause a rotating track to come off the

machine, which could cause serious injury or death. Never operate with a

damaged track. Never rotate a damaged track under power.

1. Using a hoist, safely lift

and support the rear of the

snowmobile off the ground.

2. Rotate the track by hand to

check for damage.

3. Carefully examine the track

along the entire length of

each rod. Bend the track to

check for breakage.

4. Replace the track if any rod

damage is found.

Rods

Содержание turbo iq

Страница 1: ......

Страница 2: ...r your nearest Polaris dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9922293 Rev 01 Printed in USA Pantone 425...

Страница 3: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Страница 4: ...safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information abou...

Страница 5: ...ements in the design and quality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedure...

Страница 6: ...of your snowmobile s controls and features The Perfect Fit 50 This section explains how to tailor the suspension and other features for an optimum riding experience Pre Ride Inspections 64 This sectio...

Страница 7: ...4...

Страница 8: ...are inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary t...

Страница 9: ...f our environment Noise Level One of the most publicized issues about snowmobiles is noise The Society of Automotive Engineers SAE the standard setting body for snowmobile development recommends that...

Страница 10: ...ris key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN _________...

Страница 11: ...eir meanings before reading the manual The safety alert symbol indicates a potential personal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death o...

Страница 12: ...is in excellent operating condition at all times Always check major and vital safety components before every ride All Polaris snowmobiles are designed and tested to provide safe operation when used a...

Страница 13: ...ehind it while warming up the track A loose track or flying debris could cause serious injury or death We recommend having your dealer perform all track service and alignment procedures Stay Clear of...

Страница 14: ...ride in a group of other snowmobilers Always tell someone where you re going and how long you expect to be gone If it isn t possible to ride with others and you must travel into remote areas always c...

Страница 15: ...will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection When ever riding a Polaris vehicle always wear shatterproof goggles or use a shatterpro...

Страница 16: ...r snowmobile Snowmobiles designed for two riders should never be operated with more than two people on board When traveling with a passenger it s the driver s responsibility to operate the snowmobile...

Страница 17: ...mobile will travel about 120 feet 36 m If your speed is 60 MPH 96 km h your snowmobile will travel about 180 feet 55 m in two seconds Traveling at night requires extra caution Check headlight and tail...

Страница 18: ...difficult to distinguish Make sure the way is clear before crossing railroads and other roads and highways The noise of your snowmobile will drown out the sound of approaching vehicles Look ahead beh...

Страница 19: ...now is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow c...

Страница 20: ...ous injury or death Keep the underhood area free of snow and ice Driving Downhill When riding downhill shift your weight to the rear of the snowmobile and reduce your speed to a minimum Apply just eno...

Страница 21: ...ating in hilly terrain If climbing a hill is unavoidable keep your weight low and forward If you must cross the face of a slope keep your weight on the uphill side of the snowmobile to maintain proper...

Страница 22: ...peeds Each clutch is dynami cally balanced before installation Any tampering may disrupt this preci sion balancing and create an unstable condition Cold Weather Drive Away Whenever your snowmobile has...

Страница 23: ...rail and track causing premature wear damage and failure which can result in serious injury Reduce speeds and frequently drive into fresh snow to allow adequate cooling and polishing of the slide rai...

Страница 24: ...as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of sp...

Страница 25: ...93 50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min...

Страница 26: ...replacement Replacement safety decals are provided by Polaris at no charge The part number is printed on the decal Clutch Cover Warning This warning decal is found under the hood on the clutch cover W...

Страница 27: ...ehicle is designed for operator and ONE passenger only Hot Surface Warning The hot surface warning is located near the rear of the tunnel on applicable models WARNING HOT SURFACE DO NOT TOUCH Burn may...

Страница 28: ...avoid loss of control always Look behind before and while backing up Avoid sharp turns Shift to or from reverse only when stopped Apply throttle slowly NOTE For more information see Owner s Manual If...

Страница 29: ...wear an approved helmet eye protection and adequate clothing while operating this vehicle This vehicle is designed for adult use only Check local laws for age require ments When operating with a passe...

Страница 30: ...dragging the snow mobile 3 Hood 4 Headlight 5 Windshield 6 Handlebar 7 Mirrors if equipped 8 Fuel Filler Cap 9 Operator Seat 10 Cargo Bag if equipped 11 Taillights 12 Rear Bumper 13 Snow Flap 14 Trac...

Страница 31: ...ever 5 MFD Multi Function Display 6 Engine Stop Switch 7 Throttle Control 8 Hood Hold Down Straps 9 Parking Brake 10 Handlebar Grip Warmer Switch 11 Thumbwarmer Switch 12 Electronic Reverse Button 13...

Страница 32: ...ceed the rack weight limit Do not allow a passenger to sit on the seat back or the cargo rack Adjustable Headlights Move the adjuster to the left to lower the headlight beam Move the adjuster to the r...

Страница 33: ...ustability Removing this lockout and using RIDER SELECT position 6 or 7 will result in the handlebars and brake lever contacting other components and interfering with steering and braking This could l...

Страница 34: ...ail Riding Boondocking Deep Snow Riding Rider weight is centered on the snowmo bile providing balance comfort and con trol for both novice and experienced riders This is the recommended position for m...

Страница 35: ...Do not lubricate the RIDER SELECT mechanism Doing so could cause loss of control and result in serious injury or death The RIDER SELECT mechanism is lubricated for life at the factory WARNING Some aft...

Страница 36: ...se of a flashing MIL or high temperature indicator serious engine damage may occur with continued operation See your Polaris dealer 1 Verify that all electrical connections are secure 2 Check battery...

Страница 37: ...selected speed sensor error Reverse 5300 Engine will mis fire at higher engine speed Defective rollover switch speed sensor error Rollover 6000 Throttle stuck throttle lever depressed speed sensor err...

Страница 38: ...stutter If you do not notice the flashing indicator on the MFD or do not suffi ciently cool the snowmobile the engine will misfire to alert you to look at the MFD and take action Again driving the sn...

Страница 39: ...the system senses detonation beyond a preset limit it retards ignition timing and adds fuel to reduce the detonation and prevent engine damage When the detonation returns to a permissible level the s...

Страница 40: ...h Beam Indicator Item 1 RPM or Speed Altitude if equipped Service Interval 2 Electrical System Voltage Level 3 MAX Maximum MPH KPH or RPM MPH Miles per hour KPH Kilometers per hour RPM Engine cranksha...

Страница 41: ...g or with the engine off If the engine is off make sure the stop switch is pressed down and turn the ignition key to the START position briefly to activate the gauge The gauge will illuminate for abou...

Страница 42: ...display the tachometer option 1 If the analog is set to show the tachometer the digital screen will show the speedometer option 2 To change viewing preferences press and hold the MODE button for three...

Страница 43: ...See page 39 Press and release the SET button to cycle through the following screens odometer trip 1 odometer trip 2 odometer fuel trip odometer if fuel is low and clock if equipped Use the following...

Страница 44: ...ped with an electronic fuel gauge The fuel symbol and the last fuel bar on the MFD gauge if equipped will blink when the fuel level reaches 1 8 of a tank The Trip F odometer records distance traveled...

Страница 45: ...seconds 4 When the hour starts flashing press the SET switch once to advance one hour Press and hold the SET button to advance the hours quickly 5 Press and release the MODE button to save the hour T...

Страница 46: ...he following screens hour meter engine temperature air temperature available as an acces sory altimeter available as an accessory and turbo boost Hour Meter The hour meter records the total hours of e...

Страница 47: ...vance quickly by 100 foot 30 m incre ments 5 Adjust the altitude display to within 50 ft 15 m of current altitude Tip The gauge reads barometric pressure and allows the rider to compensate for daily f...

Страница 48: ...Maximum RPM The gauge automatically logs the maximum speed and engine RPM even if the history program is not active in the display 1 Enter the History Program 2 Press and release the SET button until...

Страница 49: ...dometer area and ENG will flash in the icon area for five seconds each time the engine is started until the service reminder is reset Use the following procedures to reset the reminder To reset the re...

Страница 50: ...active 3 Press and hold the SET button for five seconds until the hours begin to flash Immediately release the button 4 Press the button again up to five times to advance the reminder in 50 hour incr...

Страница 51: ...y compart ment It has a red wire and a brown wire with a white stripe It s located about three inches down the main harness from the point where the harness connects to the MFD 3 Cut the plastic cable...

Страница 52: ...ake sure the taped seam of the compartment faces the downward side of the wire harness 9 Install a cable tie to secure the compartment to the wire harness in the same location where the previous cable...

Страница 53: ...ttings and then customizing each adjustment individually to suit rider preference The snowmobile should be methodically tested one change at a time under the same conditions trail and snow condi tions...

Страница 54: ...e factory settings and ensure that both sides are adjusted the same When decreasing preload make sure at least two turns of preload are hold ing the spring between the retainer on the top of the shock...

Страница 55: ...iffer ride Turn the knob counterclockwise B for a softer ride Shock Valving Some shocks can be revalved if spring preload or compression adjust ments aren t sufficient and further adjustment is desire...

Страница 56: ...ay vary with riding style With a little experimentation each rider can find a preferred set up These adjustments are easy to make involve very little time or effort and greatly affect the ride In deep...

Страница 57: ...ce up and down several times collapsing the rear suspension With the rider seated measure the distance between the ground and the rear bumper at the exact location used for measure ment X This is meas...

Страница 58: ...irmer ride is desired See your dealer for more information Limiter Strap Position Ski Pressure Ski pressure is set at the factory to deliver the optimum balance between ride and handling If a rider pr...

Страница 59: ...the adjustment knob on the shock reservoir to make adjustments to the compression damping Positions are labeled on the shock When adjusting we recommend that you turn the adjuster slightly then test r...

Страница 60: ...uspension coupling Front To Rear Coupling and the Front Rear Scissor Stop FRSS The front rear scissor stop FRSS couples the movement of the front torque arm with the rear torque arm and limits the amo...

Страница 61: ...front torque arm Adjusting the RRSS either allows more weight to transfer to the rear for more traction or allows less weight to transfer to the rear resulting in improved cornering performance An adj...

Страница 62: ...for most trail riding conditions To decrease weight transfer under acceleration for improved corner ing rotate the RRSS to a higher position To increase weight transfer or ski lift during acceleration...

Страница 63: ...ts on the bottom of the adjuster block turn han dlebar to left or right for access to back nuts Tip If necessary pry the blocks apart with a screwdriver 3 Adjust the handlebar to the desired height Be...

Страница 64: ...nowmobile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to the...

Страница 65: ...ack of clearance between upper carrier wheels and track Use of studs longer than the recommended length on machines equipped with center coolers will result in center cooler damage or damage to the tu...

Страница 66: ...tain a proper balance between the number of studs and the length of carbide on the skags the more studs you use the longer the carbide on the skags should be See your dealer s track studding chart Wea...

Страница 67: ...Lock Brake Lever Brake System 67 68 113 Throttle Lever 65 Throttle Safety Switch 65 Auxiliary Shut Off Switch Engine Stop Switch 71 83 Ignition Switch 71 83 Taillight Brakelight Headlight 71 Coolant L...

Страница 68: ...he manual is your guide to safe and enjoyable snowmobiling experience n Throttle Lever The throttle and brake are the primary controls of your snowmobile Always make sure both are functioning properly...

Страница 69: ...lace before operating the snowmo bile n Steering System WARNING Ice and snow build up may interfere with the steering of your snowmobile resulting in serious injury or death Keep the underhood area fr...

Страница 70: ...lic system Refer to the brake bleeding infor mation on page 115 Brake Lever Feel If the brake lever feels spongy when squeezed check the brake fluid level and condition Add fluid as needed See page 11...

Страница 71: ...place Do not force the lock or it may break The parking brake light on the gauge will light up if the parking brake lever lock is set while the engine is running It will also be lit when the service...

Страница 72: ...vehicle Use of traction products such as studs increases the possibility of track damage and or failure Driving at high speeds for extended periods of time in marginal lubrication could severely damag...

Страница 73: ...he follow ing items on a weekly basis or before any long trip Item Check Page Suspension mounting bolts Tightness Rear idler wheel bolts Tightness 125 Rear idler adjusting bolt locknuts Tightness Torq...

Страница 74: ...gs Be aware of obstacles and make sure bystanders are a safe distance from the snowmobile n Tip Over Inspections In the event of a tip over or rollover check the oil level before operating the snowmob...

Страница 75: ...l throttle or high speeds for extended periods during the break in period Use of non recommended oil may cause serious engine damage Always use the recommended oil for your Polaris snowmobile 1 Fill t...

Страница 76: ...attempt to start the engine without using the throt tle If two to three attempts are unsuccessful apply 1 8 to 1 4 throttle while cranking the engine Ease off the throttle immediately when the engine...

Страница 77: ...ct the negative usually black cable last When removing jumper cables always disconnect the negative usually black cable first WARNING Loose fitting clothing can get caught in the engine when the vehic...

Страница 78: ...able to the fuel system or fuel lines 8 Pull back the red plastic boot covering the positive terminal of the weak battery Connect one end of the positive jumper cable to the positive terminal of the w...

Страница 79: ...ure that they have a good electrical connections Repeat step 14 16 If the engine still does not start remove the jumper cables as out lined in step 17 and transport the snowmobile to an authorized Pol...

Страница 80: ...or sparks in or near the area where refu eling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Neve...

Страница 81: ...t Always protect painted surfaces when handling fuel Fuel Level The fuel symbol and the last fuel bar on the MFD gauge will blink when the fuel level reaches 1 8th tank There will be approximately one...

Страница 82: ...ck or flying debris could cause serious injury or death Stand clear of the front of the machine and the moving track Never hold the snowmobile up or stand behind it while warming up the track Do not u...

Страница 83: ...use vehi cle speed and engine speed to be limited WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the event of an accident If the throttl...

Страница 84: ...g it several times The lever and cable must return to the idle position quickly and completely 4 If the throttle lever operates properly turn the ignition switch on and go through normal starting proc...

Страница 85: ...d Shift to or from reverse only when the snowmobile is stopped and when engine speed is at idle Look behind the snowmobile before and while backing Avoid sharp turns Apply throttle slowly Engaging Rev...

Страница 86: ...methods for stopping the snowmobile in the event of an emergency See page 80 for more information about the engine stop switch Daily Storage At the end of each ride park the snowmobile on a level sur...

Страница 87: ...used If passengers are to be towed on a toboggan or sled make sure the pole is at least four feet 1 2 meters long to prevent any possibility of contact between the snowmobile s track and a person ridi...

Страница 88: ...is intended solely for your use in making a purchasing decision Emission Control Maintenance Requirements Your snowmobile is certified to operate on gasoline with a minimum octane level of 87 R M 2 If...

Страница 89: ...s become the responsibility of the regis tered owner If during the course of the warranty period part failures occur as a result of owner neglect in performing recommended regular maintenance the cost...

Страница 90: ...ver feel O Coolant 107 Inspect level add as needed O Brake fluid 114 O CHANGE EVERY 2 YEARS Hood Latches 66 Secure properly replace if damaged O Seat Latches 65 O Rail Slide 126 Inspect for wear or da...

Страница 91: ...Verify alignment adjust as needed O O O Drive Chain 112 Verify tension adjust as needed EVERY Gearcase Oil 100 Check at 500 mi 800 km change every 1000 mi 1600 km O EVERY 1000 1600 Rear Suspension 99...

Страница 92: ...es Inspect for wear damage and proper routing replace as needed O O Brake Pads Disc 113 Inspect replace if worn or damaged O O Fuel Vent Lines 104 Inspect replace if worn or damaged O O Ski Toe 128 Ve...

Страница 93: ...s recommendations for ambient tempera ture operation NOTICE Mixing brands or using a non recommended oil may cause serious engine damage Always use the recommended oil Never substitute or mix oil bran...

Страница 94: ...erature is within the specified range for performing the oil check Allow the engine to cool if necessary When the coolant is within the specified range restart the engine and allow it to idle for no m...

Страница 95: ...bottom of the safe operating range on the dipstick 9 If the level is high remove 2 ounces 60 ml and recheck the level NOTICE Do not overfill the oil tank Engine damage may occur Always add oil in sma...

Страница 96: ...evel check procedure begin ning on page 90 4 If oil is not present add 1 2 quart 47 l of the recommended oil Reinstall the dipstick start the engine for no more than 5 seconds stop the engine and rech...

Страница 97: ...turn over the engine without starting it You may also need an assistant to help with the oil change 1 Position the vehicle on a level surface 2 Make sure the engine coolant temperature is between 145...

Страница 98: ...rom the fuse block 11 Reinstall the left side panel 12 Have an assistant use the ignition key to turn over the engine Crank the engine for 15 seconds 13 Wait 30 seconds to allow the starter motor to c...

Страница 99: ...einstall the 20A EFI Fuse 21 Remove the dipstick from the oil tank Add 2 quarts 1 9 liters of the recommended oil Reinstall the dipstick 22 Start the engine and allow it to idle for 3 5 minutes Make s...

Страница 100: ...ure to avoid overfilling If the filling and checking procedure is not completed within three minutes rein stall the dipstick Restart the engine and allow it to idle for no more than 20 seconds to circ...

Страница 101: ...or replace the element as recommended The foam oil breather element is located inside the airbox 1 Open the hood 2 Release the airbox cover retain ing clips and remove the cover 3 Remove the foam brea...

Страница 102: ...ricate liberally as shown Front Suspension The front suspension and steering components do not require lubrica tion Rear Suspension Lubricate the suspension pivot shafts with Polaris Premium All Seaso...

Страница 103: ...umbers of Polaris products The dipstick is located on the lower front side of the gearcase Maintain the oil level in the safe operating range between the upper and lower marks on the dipstick 1 Positi...

Страница 104: ...breather element See page 98 1 Position the vehicle on a level sur face 2 Remove the drain plug and drain the oil into a drain pan Allow the oil to drain completely Tip The sealing surfaces on the dr...

Страница 105: ...he engine is operated in conditions more severe than intended for that plug Always use the spark plugs recommended for your snowmobile Use recommended spark plugs with the proper gap Use only resistor...

Страница 106: ...engine and the service Tip The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect throttle body adjust ments Wet Fouled Spark Plu...

Страница 107: ...laris dealer Do not attempt to service the fuel pump Fuel Filter See your Polaris dealer for replacement of the fuel filter at the intervals outlined in the Periodic Maintenance Table beginning on pag...

Страница 108: ...s or more as shown tighten the belt or install a new belt Air Filter Inspect the air filter for oil and dirt accumulation at the intervals out lined in the Periodic Maintenance Table beginning on page...

Страница 109: ...perform this procedure with the engine running 1 Allow the engine and exhaust system to cool completely 2 Open the hood 3 Inspect the muffler and pipes for cracks or damage Check for weak or missing r...

Страница 110: ...tem Use of a non standard pressure cap will not allow the recovery system to function properly If the pressure cap needs replacement contact your dealer for the correct part CAUTION Steam and hot liqu...

Страница 111: ...your skin Never remove the pressure cap when the engine is warm or hot or if any part of the cooling system is warm or hot NOTICE Operating the snowmobile when the high temperature indicator light is...

Страница 112: ...service Bleeding the Cooling System Bleed the cooling system at the intervals outlined in the Periodic Main tenance Table beginning on page 87 In addition bleed the cooling sys tem any time one or mor...

Страница 113: ...the filler neck until the coolant level reaches the top of the rear cooling loop return line on the inside of the filler neck The opaque coolant reservoir bottle should be full but may have a small ai...

Страница 114: ...re cap and add coolant through the filler neck until the reservoir bottle is full Reinstall the pressure cap and start the engine 12 Repeat steps 10 11 until the coolant level in the bottle no longer...

Страница 115: ...chain slack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 2 Loosen the adjuster bolt jam nut 3 Finger tighten the adjuster bolt until it can no longe...

Страница 116: ...e vital to your safety Be sure the brake pads do not drag on the disc and that brake lever travel is not excessive Always replace brake pads when the brake pad material becomes thinner than the backin...

Страница 117: ...t glass in the brake reservoir If the fluid is suffi cient the sight glass will be black If the sight glass is any color other than black add brake fluid Keep the master cylinder cover free of dirt an...

Страница 118: ...2 Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 6 8 cm below the lip of the reservoir open ing Reinstall the gasket and cover 3 Slip a rubber tube over the ball of th...

Страница 119: ...b withdraw the bulb from the housing 5 Grasp the bulb by its metal base and carefully separate the bulb from the harness Installing Halogen Bulbs 1 Hold the bulb by its metal base and install it into...

Страница 120: ...EFI RELAY EX SENSOR GAUGE 20A REVERSE SHIFT Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug IGNITION 20A Ignition relay power EFI 20A Cam phase sensor ECU hold on po...

Страница 121: ...st be performed by an authorized Polaris dealer Any unauthorized modifications to clutches such as adding or removing weights will void the warranty The bushings in the weights and rollers of Polaris...

Страница 122: ...om temperature Reinstall it before starting the snowmobile n Drive Belt Deflection Measure belt deflection with both clutches at rest and in their full neutral position Place a straight edge on the be...

Страница 123: ...o ensure forward engagement before attempting to remove the belt Tip For easier accessibility make sure the clutch tool access hole is visible between the 11 00 and 2 00 positions of the clutch sheave...

Страница 124: ...operate in the same direction of rotation by positioning the identification numbers so that you can read them If required separate the sheaves as outlined in the belt removal procedures 2 Rotate the...

Страница 125: ...commended for your model Track Inspection WARNING Broken track rods can cause a rotating track to come off the machine which could cause serious injury or death Never operate with a damaged track Neve...

Страница 126: ...de rail requires adequate snow cover for sufficient lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in ex...

Страница 127: ...se serious damage to the snowmobile which can result in loss of vehicle control and serious injury or death Always maintain the track tension as specified 1 Turn the engine off 2 Lift the rear of the...

Страница 128: ...to provide equal adjustment on both sides of the track 9 Repeat the measurement on the other side of the track Tip Check more frequently when the snowmobile is new 10 Start the engine and slowly rotat...

Страница 129: ...re evenly spaced on each side If the track runs to the left loosen left locknut and tighten the left adjusting bolt If the track runs to the right loosen right locknut and tighten the right adjusting...

Страница 130: ...127 MAINTENANCE Steering System Steering Inspection and Adjustment Check all steering system fasteners weekly and before a long ride Tighten any loose fasteners...

Страница 131: ...th the handlebars in a straight ahead position and with vehicle weight compressing the suspension measure from the straight edge of the skis at the center of the ski mounting bolt The measurement betw...

Страница 132: ...h Replace skags as recommended Check skags before each use of the snowmobile to ensure positive steer ing characteristics Skags must be replaced when worn to half their orig inal diameter Carbide skag...

Страница 133: ...y cable last 5 Lift the battery out of the vehicle Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that has not been fully...

Страница 134: ...ed during the storage period and will automatically charge the battery if the voltage drops below a pre determined point Battery Charging The following battery charging instructions apply only to the...

Страница 135: ...xplode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Always verify battery...

Страница 136: ...paint The snowmobile should be stored in a dry garage or shed out of direct sunlight and covered with a fabric snowmobile cover Plastic tarp may cause condensation to form and damage snowmobile compon...

Страница 137: ...ured away from sharp edges steering linkage moving parts and hot exhaust parts Track and Suspension Moderate track tension should be maintained dur ing summer storage The snowmobile should be supporte...

Страница 138: ...etic Chaincase Lubricant 12 oz Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz car...

Страница 139: ...ay be iced up or fro zen to the ground Jammed or broken chaincase sprocket or chain See your dealer Mechanical failure See your dealer Probable Cause Solution Low battery voltage Recharge the battery...

Страница 140: ...Clogged fuel filter Replace the filter Low battery voltage Recharge the battery to 12 8 VDC Poor engine compression See your dealer Mechanical failure See your dealer Probable Cause Solution Weak spar...

Страница 141: ...rk plug Inspect clean and or replace spark plug Kinked or plugged fuel vent line Inspect and replace Clogged air filter Inspect and clean or replace Air flow through intake is too warm Boost is limite...

Страница 142: ...tor Stop and cool the engine Clean snow and debris from the radiator Probable Cause Solution Worn drive belt Replace with the recommended belt Excessive belt sheave clearance See your dealer Probable...

Страница 143: ...ng Set static sag see page 54 Adjust torsion spring blocks or install optional torsion springs to achieve correct sag Adjust limiter straps see page 55 Machine darts from side to side Check ski alignm...

Страница 144: ...Warm the engine at least five minutes Take the drive belt off the machine in extremely cold weather and warm it up Break machine loose from the snow Poor engine perfor mance Check for fouled plugs or...

Страница 145: ...contained in this manual Your dealer is also familiar with Polaris policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the followi...

Страница 146: ...owner reports theft A In addition to notifying the proper law enforcement officials the owner must call Polaris Customer Service B Owners must provide their name address telephone number and the mode...

Страница 147: ...not caused by a defect in material or workmanship The warranty does not cover accidental damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that ha...

Страница 148: ...t present your copy of the Warranty Registration form to the dealer The cost of transportation to and from the dealer is YOUR responsibility Polaris recommends that you use your original selling deale...

Страница 149: ...verage in the event of a warranty claim This warranty also excludes failures resulting from improper lubrication improper engine timing improper fuel surface imperfections caused by external stress he...

Страница 150: ...overage is automatic with no addi tional paperwork required The free Second Year Engine Service Contract is subject to a 50 deductible per visit Regular documented service maintenance visits are requi...

Страница 151: ...ake your vehicle to an authorized Polaris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verific...

Страница 152: ...omponents of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Страница 153: ...ue to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine that has been structurally altered or when the vehicle has been used in racing compet...

Страница 154: ...r each time your snow mobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Страница 155: ...152 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 156: ...153 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 157: ...Bleeding 109 111 Cooling System Flushing 109 D Digital Display 37 Disabled Operators 13 Drive Belt 19 Drive Belt Adjustment 119 Drive Belt Condition 119 Drive Belt Deflection 119 Drive Belt Installat...

Страница 158: ...eplacement 48 49 MFD Components 37 MFD Digital Display Programs 40 47 MFD Settings 38 39 N Noise 6 O Oil Engine 90 97 Gearcase 100 101 Oil Breather Element 98 Oil Breather Filter 105 Oil Change 94 97...

Страница 159: ...nsion Lubrication Rear 99 Suspension Performance Tips 53 Suspension Front 50 Switch Stop 80 Switch Throttle Safety 80 T Throttle Cable Lubrication 99 Throttle Lever 65 81 Throttle Safety Switch 65 80...

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