2.1
Polaris Sales Inc.
4/99
MAINTENANCE
Rear Gearcase
Rear Gearcase Lubrication
To check the level:
1. With machine on level ground, remove fill plug from rear
gearcase.
2. Insert dipstick until it stops squarely against the fill plug
gasket surface, and then remove it (Photo 1). Lubricant
level is acceptable if it is within the knurled area on the
stick. The level can be checked without a dipstick. Re-
fer to Photo 2 (below right).
3. If level is low, add the proper lubricant until level correct
on the dipstick, or until it is even with the center of the
machined drill point inside the gearcase when viewed
through the fill plug. Hypoid or non-hypoid gearlube can
be used, provided it is API GL5 rated.
NOTE:
Do not add lubricant to the bottom of the fill plug
threads. Tighten securely (14 ft. lbs/1.93 kgm).
4. Reinstall fill plug.
5. Check for leaks.
To change the lubricant:
1. Remove gearcase drain plug located on the bottom and
drain the oil. Catch and discard used oil properly.
2. Clean and reinstall the drain plug with a new sealing
washer and tighten securely (14 ft. lbs/1.93 kgm).
3. Remove fill plug.
4. Add 300 ml. of GL5 80-90 Weight Gear Lube and in-
spect level. Oil level should be even with the center of
the machined drill point inside the gearcase, viewed
through the fill plug. Hypoid or non-hypoid gearlube can
be used, provided it is API GL5 rated.
5. Reinstall fill plug. Tighten securely (14 ft. lbs/1.93 kgm).
6. Check for leaks.
Dipstick P/N
Photo 1
Photo 2
Oil Level 1 5/8
″
from gasket surface
(Measured as shown)
Oil Level
Specified Lubricant:
Polaris Front Gearcase Lube PN 2871653
...Or API GL5 80-90 Gearlube
Capacity:
10.0 Oz. (300ml.)
. . . .
Drain Plug / Fill Plug Torque:
14 ft. lbs. (19.4 Nm)
REAR GEARCASE SPECIFICATIONS
Содержание Trail Blazer
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